The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jan. 04, 2022

Filed:

Dec. 19, 2017
Applicant:

Continental Structural Plastics, Inc., Auburn Hills, MI (US);

Inventors:

Probir Kumar Guha, Bloomfield Hills, MI (US);

Michael J. Siwajek, Rochester Hills, MI (US);

Michael J. Hiltunen, Rochester, MI (US);

Shane Skop, Auburn Hills, MI (US);

Christopher Hiltunen, Auburn Hills, MI (US);

Patrick Hale, Auburn Hills, MI (US);

Assignee:

CONTINENTAL STRUCTURAL PLASTICS, INC., Auburn Hills, MI (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
D02J 1/18 (2006.01); B65H 51/005 (2006.01); C08J 5/24 (2006.01); B29C 70/08 (2006.01); B32B 5/26 (2006.01); B29B 15/08 (2006.01); B32B 9/04 (2006.01); B32B 17/00 (2006.01); B32B 17/06 (2006.01); D01G 1/04 (2006.01); B29K 307/04 (2006.01);
U.S. Cl.
CPC ...
D02J 1/18 (2013.01); B29B 15/08 (2013.01); B29C 70/08 (2013.01); B32B 5/26 (2013.01); B32B 9/047 (2013.01); B32B 17/00 (2013.01); B32B 17/067 (2013.01); B65H 51/005 (2013.01); C08J 5/24 (2013.01); D01G 1/04 (2013.01); B29K 2307/04 (2013.01); B32B 2250/02 (2013.01); B32B 2262/10 (2013.01); B32B 2262/101 (2013.01); B32B 2262/106 (2013.01); B65H 2701/314 (2013.01); C08J 2300/00 (2013.01); Y10T 29/49801 (2015.01); Y10T 83/041 (2015.04); Y10T 83/0405 (2015.04); Y10T 83/0443 (2015.04); Y10T 428/2495 (2015.01);
Abstract

A process for debundling a carbon fiber tow into dispersed chopped carbon fibers suitable for usage in molding composition formulations is provided. A carbon fiber tow is fed into a die having fluid flow openings, through which a fluid impinges upon the side of the tow to expand the tow cross sectional area. The expanded cross sectional area tow extends from the die into the path of a conventional fiber chopping apparatus to form chopped carbon fibers, or through contacting tines of a mechanical debundler. Through adjustment of the relative position of fluid flow openings relative to a die bore through which fiber tow passes, the nature of the fluid impinging on the tow, the shape of the bore, in combinations thereof, an improved chopped carbon fiber dispersion is achieved. The chopped carbon fiber obtained is then available to be dispersed in molding composition formulations prior to formulation cure.


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