The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 14, 2021

Filed:

Nov. 16, 2015
Applicant:

Zephyros, Inc., Romeo, MI (US);

Inventors:

Gordon Morgan, Davison, MI (US);

Dean Quaderer, Livonia, MI (US);

Keith Lewis, Macomb Township, MI (US);

Assignee:

ZEPHYROS, INC., Romeo, MI (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B29C 44/00 (2006.01); B29C 44/04 (2006.01); B29C 44/12 (2006.01); B29C 44/18 (2006.01);
U.S. Cl.
CPC ...
B29C 44/0461 (2013.01); B29C 44/1271 (2013.01); B29C 44/188 (2013.01);
Abstract

The present invention contemplates a method of forming a member comprising injection molding a first layer into a first tool cavity, overmolding a second layer into a second tool cavity selected from the group consisting of an expandable layer, a sealing layer, an acoustic layer, and adhesive layer, a reinforcement layer, a fastening layer, a second carrier layer, and any combination thereof, overmolding a third layer into the second tool cavity selected from the group consisting of an expandable layer, a sealing layer, an acoustic layer, an adhesive layer, a reinforcement layer, a fastening layer, a second carrier layer, and any combination thereof. The first layer, the second layer, and the third layer may be molded in one injection molding tool and the second and third layer may be segregated from one another prior to any overmolding steps.


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