The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Nov. 30, 2021

Filed:

May. 02, 2019
Applicant:

United States Gypsum Company, Chicago, IL (US);

Inventors:

Qinghua Li, Rolling Meadows, IL (US);

Runhai Lu, Wauconda, IL (US);

Charles W. Cochran, Elkhorn, WI (US);

Mark Hemphill, Hawthorn Woods, IL (US);

Assignee:

UNITED STATES GYPSUM COMPANY, Chicago, IL (US);

Attorneys:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B32B 13/08 (2006.01); B32B 29/06 (2006.01); B32B 29/00 (2006.01); B32B 3/26 (2006.01); C04B 28/14 (2006.01); C04B 111/00 (2006.01);
U.S. Cl.
CPC ...
B32B 13/08 (2013.01); B32B 3/26 (2013.01); B32B 29/002 (2013.01); B32B 29/06 (2013.01); C04B 28/142 (2013.01); B32B 2255/12 (2013.01); B32B 2255/26 (2013.01); B32B 2607/00 (2013.01); C04B 2111/0062 (2013.01);
Abstract

Gypsum boards formed from synthetic gypsum and other gypsum sources having high chloride salt concentrations. Gypsum boards may include a board core including set gypsum. A total concentration of the chloride anion in the board core ranges from about 500 ppm to about 3000 ppm, typically about 1000 ppm to about 3000 ppm, based on weight of the calcium sulfate hemihydrate. An inner surface of a front paper cover sheet contacts a first face of the board core. An inner surface of a back paper cover sheet contacts a second face of the board core. A starch layer coats the inner surface of at least one of the front and back cover sheet. Methods of making the gypsum board, and a wall system for employing the gypsum boards, are also provided.


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