The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Nov. 30, 2021

Filed:

May. 02, 2019
Applicant:

United States Gypsum Company, Chicago, IL (US);

Inventors:

Mark Hemphill, Hawthorn Woods, IL (US);

Qinghua Li, Rolling Meadows, IL (US);

Charles W. Cochran, Elkhorn, WI (US);

Assignee:

UNITED STATES GYPSUM COMPANY, Chicago, IL (US);

Attorneys:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B32B 13/08 (2006.01); B32B 29/06 (2006.01); B32B 29/00 (2006.01); C04B 28/14 (2006.01); B32B 3/26 (2006.01); C04B 111/00 (2006.01);
U.S. Cl.
CPC ...
B32B 13/08 (2013.01); B32B 3/26 (2013.01); B32B 29/002 (2013.01); B32B 29/06 (2013.01); C04B 28/142 (2013.01); B32B 2607/00 (2013.01); C04B 2111/0062 (2013.01); Y10T 428/249968 (2015.04);
Abstract

Gypsum boards formed from synthetic gypsum and other gypsum sources having high chloride salt concentrations. The gypsum boards may include a set gypsum board core layer between a front and back paper cover sheets. The back paper cover sheet has a plurality of perforations extending therethrough. Methods of making the gypsum boards, and a wall system for employing the gypsum boards, are also provided. The concentration of the chloride anion in aqueous gypsum slurry used to make the set gypsum board core layer and to perform the methods of the invention may range from about 500 ppm to about 3000 ppm, typically from about 500 ppm to about 2000 ppm per 1,000,000 parts by weight calcium sulfate hemihydrate, more typically from about 500 ppm to about 1500 ppm per 1,000,000 parts by weight calcium sulfate hemihydrate.


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