The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Nov. 16, 2021

Filed:

Nov. 19, 2018
Applicant:

Impossible Objects, Llc, Northbrook, IL (US);

Inventors:

Robert Swartz, Highland Park, IL (US);

John Bayldon, Northbrook, IL (US);

Buckley Crist, Wilmette, IL (US);

Eugene Gore, Des Plaines, IL (US);

Assignee:

Other;

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
B22F 7/04 (2006.01); B22F 3/00 (2021.01); C22C 47/02 (2006.01); C22C 47/06 (2006.01); C22C 47/20 (2006.01); C22C 49/14 (2006.01); B33Y 30/00 (2015.01); B29C 64/194 (2017.01); B29C 64/205 (2017.01); B29C 64/165 (2017.01); B29C 67/00 (2017.01); B33Y 10/00 (2015.01); B33Y 80/00 (2015.01); B33Y 40/00 (2020.01); B29C 64/112 (2017.01); B22F 10/10 (2021.01); B22F 3/02 (2006.01); B22F 3/10 (2006.01); B22F 7/06 (2006.01); B22F 7/08 (2006.01);
U.S. Cl.
CPC ...
B22F 7/04 (2013.01); B22F 3/00 (2013.01); B29C 64/165 (2017.08); B29C 64/194 (2017.08); B29C 64/205 (2017.08); B29C 67/00 (2013.01); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); B33Y 80/00 (2014.12); C22C 47/025 (2013.01); C22C 47/062 (2013.01); C22C 47/20 (2013.01); C22C 49/14 (2013.01); B22F 3/02 (2013.01); B22F 3/1035 (2013.01); B22F 3/1039 (2013.01); B22F 7/062 (2013.01); B22F 7/08 (2013.01); B22F 10/10 (2021.01); B22F 2007/045 (2013.01); B22F 2201/01 (2013.01); B22F 2998/10 (2013.01); B22F 2999/00 (2013.01); B29C 64/112 (2017.08); B33Y 40/00 (2014.12); Y02P 10/25 (2015.11);
Abstract

A method, product, apparatus, and article of manufacture for the application of the Composite Based Additive Manufacturing (CBAM) method to produce objects in metal, and in metal fiber hybrids or composites. The approach has many advantages, including the ability to produce more complex geometries than conventional methods such as milling and casting, improved material properties, higher production rates and the elimination of complex fixturing, complex tool paths and tool changes and, for casting, the need for patterns and tools. The approach works by slicing a 3D model, selectively printing a fluid onto a sheet of substrate material for each layer based on the model, flooding onto the substrate a powdered metal to which the fluid adheres in printed areas, clamping and aligning a stack of coated sheets, heating the stacked sheets to melt the powdered metal and fuse the layers of substrate, and removing excess powder and unfused substrate.


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