The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Nov. 09, 2021

Filed:

Apr. 27, 2018
Applicant:

The Boeing Company, Chicago, IL (US);

Inventors:

Matthew H. Cawthorne, Wayne, PA (US);

Bruno Zamorano Senderos, Huntsville, AL (US);

Kenneth W. Young, Bear, DE (US);

Assignee:

The Boeing Company, Chicago, IL (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B64F 5/10 (2017.01); C23C 24/04 (2006.01); B64C 27/473 (2006.01); B05B 7/14 (2006.01); B64C 11/20 (2006.01); B64D 45/00 (2006.01); B05D 1/08 (2006.01); B22F 10/25 (2021.01); B05D 1/10 (2006.01); B05D 1/12 (2006.01);
U.S. Cl.
CPC ...
B64F 5/10 (2017.01); B05B 7/1486 (2013.01); B64C 11/205 (2013.01); B64C 27/473 (2013.01); C23C 24/04 (2013.01); B05D 1/08 (2013.01); B05D 1/10 (2013.01); B05D 1/12 (2013.01); B22F 10/25 (2021.01); B64C 2027/4736 (2013.01); B64D 2045/009 (2013.01);
Abstract

Systems and methods are provided for applying cold spray erosion protection to an airfoil. One embodiment is a method for applying an abrasion coating to a fiber-reinforced composite substrate. The method includes applying a bond layer to the fiber-reinforced composite substrate by emitting, with a supersonic nozzle of a High Pressure Cold Spray (HPCS) system, a first gas stream including a first metal powder at a first speed below supersonic speed. The method further includes applying a cold spray deposit layer to the bond layer by emitting, with the supersonic nozzle, a second gas stream including a second metal powder at a second speed above supersonic speed.


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