The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 12, 2021

Filed:

Jan. 24, 2020
Applicant:

Nova Chemicals (International) S.a., Fribourg, CH;

Inventors:

Fazle Sibtain, Calgary, CA;

Christopher John Brooke Dobbin, Calgary, CA;

Donald Gary Hartlen, Bright's Grove, CA;

Kenneth Edward Taylor, Sarnia, CA;

Hamidreza Khakdaman, Calgary, CA;

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C08L 23/08 (2006.01); C08J 5/00 (2006.01); C08F 2/00 (2006.01); C08F 4/65 (2006.01); B29C 41/22 (2006.01); C08F 2/06 (2006.01); B32B 3/26 (2006.01); B32B 27/32 (2006.01); C08J 5/18 (2006.01); C08L 23/20 (2006.01); B29C 41/04 (2006.01); C08F 210/16 (2006.01); B32B 7/12 (2006.01); B32B 27/08 (2006.01); B32B 27/34 (2006.01); C08L 23/14 (2006.01); C08F 4/6592 (2006.01); C08F 4/655 (2006.01); C08F 4/658 (2006.01); C08F 4/659 (2006.01); B29K 23/00 (2006.01); B29K 105/00 (2006.01); C08F 210/14 (2006.01);
U.S. Cl.
CPC ...
C08L 23/0815 (2013.01); B29C 41/04 (2013.01); B29C 41/22 (2013.01); B32B 3/266 (2013.01); B32B 7/12 (2013.01); B32B 27/08 (2013.01); B32B 27/327 (2013.01); B32B 27/34 (2013.01); C08F 2/001 (2013.01); C08F 2/06 (2013.01); C08F 4/6555 (2013.01); C08F 4/6583 (2013.01); C08F 4/6585 (2013.01); C08F 4/6592 (2013.01); C08F 4/65904 (2013.01); C08F 210/16 (2013.01); C08J 5/00 (2013.01); C08J 5/18 (2013.01); C08L 23/08 (2013.01); C08L 23/14 (2013.01); C08L 23/20 (2013.01); B29K 2023/08 (2013.01); B29K 2105/0058 (2013.01); B29K 2105/0085 (2013.01); B29K 2105/0094 (2013.01); B29K 2905/02 (2013.01); B29K 2995/0063 (2013.01); B29K 2995/0088 (2013.01); B32B 2307/7265 (2013.01); B32B 2439/40 (2013.01); C08F 4/65908 (2013.01); C08F 4/65912 (2013.01); C08F 210/14 (2013.01); C08F 2420/01 (2013.01); C08F 2420/04 (2013.01); C08F 2500/03 (2013.01); C08F 2500/09 (2013.01); C08F 2500/11 (2013.01); C08F 2500/12 (2013.01); C08F 2500/13 (2013.01); C08F 2500/17 (2013.01); C08F 2500/18 (2013.01); C08F 2500/26 (2013.01); C08J 2323/06 (2013.01); C08J 2323/08 (2013.01); C08J 2323/20 (2013.01); C08J 2323/24 (2013.01); C08J 2423/08 (2013.01); C08J 2423/20 (2013.01); C08J 2423/24 (2013.01); C08L 2203/16 (2013.01); C08L 2205/025 (2013.01); C08L 2205/03 (2013.01); C08L 2205/06 (2013.01); C08L 2314/02 (2013.01); C08L 2314/06 (2013.01);
Abstract

This disclosure relates to a continuous solution polymerization process wherein production rate is increased. Process solvent, ethylene, optional comonomers, optional hydrogen and a single site catalyst formulation are injected into a first reactor forming a first ethylene interpolymer. Process solvent, ethylene, optional comonomers, optional hydrogen and a heterogeneous catalyst formulation are injected into a second reactor forming a second ethylene interpolymer. The first and second reactors may be configured in series or parallel modes of operation. Optionally, a third ethylene interpolymer is formed in an optional third reactor, wherein an optional heterogeneous catalyst formulation may be employed. In a solution phase, the first, second and optional third ethylene interpolymers are combined, the catalyst is deactivated, the solution is passivated and following a phase separation process an ethylene interpolymer product is recovered.


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