The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 28, 2021

Filed:

Mar. 30, 2017
Applicant:

Nio Usa, Inc., San Jose, CA (US);

Inventor:

Austin L. Newman, San Jose, CA (US);

Assignee:

NIO USA, Inc., San Jose, CA (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B23K 26/21 (2014.01); B23K 26/06 (2014.01); B23K 26/382 (2014.01); B23K 26/50 (2014.01); B23K 26/70 (2014.01); H01M 10/04 (2006.01); B23K 26/244 (2014.01); B23K 26/22 (2006.01); B23K 26/073 (2006.01); H01M 50/502 (2021.01); H01M 50/543 (2021.01); B23K 101/38 (2006.01); H01R 43/02 (2006.01);
U.S. Cl.
CPC ...
B23K 26/21 (2015.10); B23K 26/073 (2013.01); B23K 26/22 (2013.01); B23K 26/244 (2015.10); B23K 26/382 (2015.10); H01M 50/502 (2021.01); H01M 50/543 (2021.01); B23K 2101/38 (2018.08); H01M 2220/20 (2013.01); H01R 43/0221 (2013.01);
Abstract

Methods and systems for sequentially laser welding terminal tabs of a battery cell to corresponding terminal tabs of a busbar are described using a single laser position and path. The terminal tabs of a battery cell are aligned in contact with terminal tabs of a busbar. A laser welder, from a first position, generates a laser weld beam at a first diameter welding the first terminal tab of the battery cell to the first terminal tab of the busbar. Next, the laser weld beam is narrowed, reducing the first diameter to a smaller second diameter. Without moving the laser welder from the first position, the narrowed laser weld beam burns a hole through the welded first set of terminal tabs, traverses a gap toward a second set of terminal tabs behind the first set and welds the second set together.


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