The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 14, 2021

Filed:

May. 23, 2018
Applicant:

Rolls-royce High Temperature Composites Inc., Cypress, CA (US);

Inventors:

Wayne Steffier, Huntington Beach, CA (US);

Michael Jacquinto, Bethlehem, PA (US);

Stephen Harris, Long Beach, CA (US);

Robert Shinavski, Mission Viejo, CA (US);

Todd Engel, Long Beach, CA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C04B 35/80 (2006.01); C04B 35/634 (2006.01); C04B 35/638 (2006.01); C04B 35/657 (2006.01); C04B 35/628 (2006.01);
U.S. Cl.
CPC ...
C04B 35/806 (2013.01); C04B 35/62863 (2013.01); C04B 35/638 (2013.01); C04B 35/63492 (2013.01); C04B 35/657 (2013.01); C04B 2235/3826 (2013.01); C04B 2235/524 (2013.01); C04B 2235/5244 (2013.01); C04B 2235/604 (2013.01); C04B 2235/612 (2013.01); C04B 2235/656 (2013.01);
Abstract

A method of making a fiber preform for ceramic matrix composite (CMC) fabrication that utilizes a fugitive binder and a machining step is described. The method includes, according to one embodiment, laying up a plurality of plies to form a stack, where each ply comprises an arrangement of fibers. The stack is infiltrated with a polymer at an elevated temperature to form an infiltrated stack that is cooled to form a rigid preform. The rigid fiber preform is machined to have a predetermined shape, such that a machined fiber preform is formed. A composite assembly including the machined fiber preform is formed and then the composite assembly is heated at a sufficient temperature to pyrolyze the polymer. Thus, a porous preform of a predetermined geometry is formed for further processing into a CMC.


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