The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 07, 2021

Filed:

Jul. 08, 2013
Applicant:

Stackpole International Powder Metal, Ulc, Ancaster, CA;

Inventors:

Roger Lawcock, Burlington, CA;

Brendan Ayre, Waterdown, CA;

Rohith Shivanath, Toronto, CA;

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
H01M 2/38 (2006.01); H01M 2/40 (2006.01); H01M 8/24 (2016.01); H01M 8/04 (2016.01); H01M 8/0232 (2016.01); C23C 8/10 (2006.01); C23C 8/02 (2006.01); H01M 8/0245 (2016.01); C22C 1/04 (2006.01); B22F 1/00 (2006.01); B22F 3/12 (2006.01); B22F 3/24 (2006.01); C23C 8/24 (2006.01); H01M 8/0243 (2016.01); H01M 8/124 (2016.01);
U.S. Cl.
CPC ...
H01M 8/0232 (2013.01); B22F 1/0014 (2013.01); B22F 1/0059 (2013.01); B22F 3/12 (2013.01); B22F 3/24 (2013.01); C22C 1/045 (2013.01); C23C 8/02 (2013.01); C23C 8/10 (2013.01); C23C 8/24 (2013.01); H01M 8/0243 (2013.01); H01M 8/0245 (2013.01); B22F 2003/242 (2013.01); B22F 2998/10 (2013.01); B22F 2999/00 (2013.01); H01M 2008/1293 (2013.01); Y02P 70/50 (2015.11);
Abstract

An interconnector for a solid oxide fuel cell is manufactured by single-press compacting a powder blend to form a green interconnector with a desired shape of a final interconnector. The powder blend includes chromium and iron, and may include an organic lubricant. At least 50 wt % or more of an iron portion of the powder blend comprises iron particles smaller than 45 um. The green interconnector is then sintered and oxidized to form the final interconnector. The oxidation step occurs in a continuous flow furnace in which a controlled atmosphere (e.g., humidified air) is fed into the furnace in the travel direction of the interconnector. The final interconnector comprises at least 90 wt % chromium, at least 3 wt % iron, and less than 0.2 wt % nitrogen. An average density within a flow field of the final interconnector may be less than 6.75 g/cc.


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