The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 07, 2021

Filed:

May. 06, 2019
Applicant:

Ut-battelle, Llc, Oak Ridge, TN (US);

Inventors:

Vlastimil Kunc, Oak Ridge, TN (US);

John M. Lindahl, Knoxville, TN (US);

Lonnie J. Love, Oak Ridge, TN (US);

Brian K. Post, Oak Ridge, TN (US);

Ahmed Hassen, Oak Ridge, TN (US);

Peng Liu, Oak Ridge, TN (US);

Thomas Zeke Sudbury, Oak Ridge, TN (US);

Assignee:

UT-Battelle, LLC, Oak Ridge, TN (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 67/20 (2006.01); C08J 3/20 (2006.01); C08K 3/04 (2006.01); C08K 3/36 (2006.01); C08K 7/22 (2006.01); C08K 7/26 (2006.01); C08K 7/28 (2006.01); C08K 7/06 (2006.01); B29C 64/165 (2017.01); B29C 64/118 (2017.01); B33Y 70/00 (2020.01); B33Y 10/00 (2015.01); B29K 55/02 (2006.01); B29K 509/08 (2006.01); B29K 507/04 (2006.01); B29K 105/16 (2006.01); B29K 77/00 (2006.01);
U.S. Cl.
CPC ...
C08K 7/28 (2013.01); B29C 64/118 (2017.08); B29C 64/165 (2017.08); B33Y 70/00 (2014.12); C08J 3/201 (2013.01); C08K 7/06 (2013.01); B29K 2055/02 (2013.01); B29K 2077/00 (2013.01); B29K 2105/16 (2013.01); B29K 2105/165 (2013.01); B29K 2507/04 (2013.01); B29K 2509/08 (2013.01); B29K 2995/0063 (2013.01); B29K 2995/0064 (2013.01); B33Y 10/00 (2014.12);
Abstract

A method of forming a low-density three-dimensional article is provided. The method includes printing a low-density composition on a substrate to form at least one layer comprising the low-density composition. The low-density composition includes a (P) polymer component and (M) a microsphere component in a ratio by volume (P):(M). The method also includes selectively controlling a density of the low-density composition during printing to give the at least one layer on the substrate. Selectively controlling the density of the low-density composition includes varying the ratio (P):(M) during printing. The method further includes repeating the printing and selectively controlling the density of the low-density composition to form additional layer(s), thereby forming the low-density three-dimensional article. A low-density three-dimensional article prepared in accordance with the method is also provided.


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