The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 07, 2021

Filed:

Oct. 22, 2018
Applicant:

Walter R. Harfmann, Matthews, NC (US);

Inventor:

Walter R. Harfmann, Matthews, NC (US);

Assignee:

WRH TECHNOLOGY, LLC, Matthews, NC (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
C08J 9/00 (2006.01); C08J 11/10 (2006.01); C08J 3/20 (2006.01); C08J 3/24 (2006.01); B29B 11/10 (2006.01); B29C 51/02 (2006.01); B29C 51/00 (2006.01); C08J 9/36 (2006.01); C08L 101/00 (2006.01); B29C 44/00 (2006.01); C08J 9/14 (2006.01); B29K 105/04 (2006.01); B29K 67/00 (2006.01);
U.S. Cl.
CPC ...
C08J 9/0061 (2013.01); B29B 11/10 (2013.01); B29C 44/00 (2013.01); B29C 51/002 (2013.01); B29C 51/02 (2013.01); C08J 3/203 (2013.01); C08J 3/24 (2013.01); C08J 9/36 (2013.01); C08J 11/10 (2013.01); C08L 101/00 (2013.01); B29K 2067/00 (2013.01); B29K 2105/04 (2013.01); C08J 9/141 (2013.01); C08J 2201/03 (2013.01); C08J 2203/14 (2013.01); C08J 2203/182 (2013.01); C08J 2300/30 (2013.01); C08J 2367/00 (2013.01); C08J 2400/30 (2013.01); C08J 2467/00 (2013.01);
Abstract

A method for producing low density polyester foam utilizing low I.V. polyester feedstock includes providing a low intrinsic viscosity raw material. The low intrinsic viscosity raw material includes between 25% to 100% of a post consumer polyester and has an intrinsic viscosity of less than 0.8 dl/g. The intrinsic viscosity of the low intrinsic viscosity raw material is increased via a de-condensation reaction configured to support foaming. The intrinsic viscosity of the low intrinsic viscosity raw material is increased to 1.1 dl/g or greater. A starting formulation is created including the low intrinsic viscosity raw material with the increased intrinsic viscosity. The starting formulation is foamed to create the polyester foam. Wherein, the polyester foam produced has a specific gravity of less than 0.65 g/cc.


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