The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 07, 2021

Filed:

May. 24, 2018
Applicant:

United States Gypsum Company, Chicago, IL (US);

Inventors:

Wei Xu, Vernon Hills, IL (US);

Derrick Hutchinson, Mundelein, IL (US);

Christopher J. Rokke, Saginaw, MN (US);

Lori Tuttle, Orland Park, IL (US);

Michael J. Hough, Beach Park, IL (US);

Assignee:

UNITED STATES GYPSUM COMPANY, Chicago, IL (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
C03C 14/00 (2006.01); C03C 25/47 (2018.01); B32B 19/04 (2006.01); B32B 19/06 (2006.01); B32B 5/02 (2006.01); E04D 11/02 (2006.01); C03C 25/26 (2018.01); E04D 13/16 (2006.01); C04B 26/28 (2006.01); C03C 25/321 (2018.01); D21J 1/16 (2006.01); C04B 26/02 (2006.01); C04B 111/00 (2006.01);
U.S. Cl.
CPC ...
C03C 14/002 (2013.01); B32B 5/022 (2013.01); B32B 19/04 (2013.01); B32B 19/06 (2013.01); C03C 25/26 (2013.01); C03C 25/321 (2013.01); C03C 25/47 (2018.01); C04B 26/02 (2013.01); C04B 26/28 (2013.01); D21J 1/165 (2013.01); E04D 11/02 (2013.01); E04D 13/1643 (2013.01); B32B 2255/02 (2013.01); B32B 2255/24 (2013.01); B32B 2262/062 (2013.01); B32B 2262/101 (2013.01); B32B 2307/102 (2013.01); B32B 2307/3065 (2013.01); B32B 2419/06 (2013.01); C03C 2214/02 (2013.01); C04B 2111/00586 (2013.01); C04B 2111/00612 (2013.01); C04B 2201/20 (2013.01);
Abstract

Composite roofing structures can include mineral fiber roof cover boards with high concentration of mineral wool or mineral wool and perlite. The roofing structure may include: a roof cover board including a dried base mat including: 8-25% mineral wool, 40-65% perlite, 9-15% binder, 9-15% cellulosic fiber, and 0.25-2% sizing agent, all % by weight; an insulation layer; and a roofing membrane. The roof cover board is over the insulation layer, the roofing membrane is over the roof cover board. The roof cover board is attached to the insulation layer. The roofing membrane is attached to the roof cover board. Alternatively dried base mat may include: 30-70% mineral wool, 10-50% perlite, 5-15% binder, 2-20% cellulosic fiber, and 0.25-2% sizing agent. Alternatively the dried base mat may include: 60-90% mineral wool, 0-10% fiber, 0-10% perlite, 4-10% binder, 0-5% gypsum, and 0.25-2% sizing agent.


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