The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 07, 2021

Filed:

Nov. 13, 2019
Applicant:

Rjsk, Llc, Spokane, WA (US);

Inventor:

Matthew F. Russell, Spokane, WA (US);

Assignee:

RJSK, LLC, Spokane, WA (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
C02F 1/00 (2006.01); E01C 11/22 (2006.01); B01J 20/12 (2006.01); E01C 3/06 (2006.01); E03F 5/04 (2006.01); B01J 20/30 (2006.01); C04B 14/00 (2006.01); B01D 39/06 (2006.01); E03F 1/00 (2006.01); E01C 11/24 (2006.01); C02F 103/00 (2006.01);
U.S. Cl.
CPC ...
C02F 1/001 (2013.01); B01D 39/06 (2013.01); B01J 20/12 (2013.01); B01J 20/3078 (2013.01); C04B 14/005 (2013.01); E01C 3/06 (2013.01); E01C 11/225 (2013.01); E01C 11/228 (2013.01); E01C 11/229 (2013.01); E03F 1/002 (2013.01); E03F 5/0404 (2013.01); B01D 2239/1241 (2013.01); C02F 2103/001 (2013.01); E01C 11/24 (2013.01);
Abstract

A method for manufacturing unitized formed mineral-based construction materials includes providing starting materials of an aggregate, a cementing agent, a sublimation agent and water. The sublimation agent (between 25% and 50% by weight of the cementing agent) is selected from molybdenum disulfide, tungsten disulfide, vanadium disulfide, copper sulfate, and combinations thereof. The method includes mixing the starting materials to achieve a mixture, placing the mixture into a form, and curing the mixture in the form for a time to allow the mixture to become a solidified unit defined by a minimum dimension of thickness, length, width or diameter. The method further includes placing the solidified unit into a kiln, heating the kiln to a temperature of 1115°−1350° C., maintaining the kiln at the temperature for between 10-60 minutes per centimeter of the minimum dimension, and removing the solidified unit from the kiln.


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