The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 31, 2021

Filed:

Nov. 20, 2018
Applicant:

The Boeing Company, Chicago, IL (US);

Inventors:

Christopher Harold Childers, St. Charles, MO (US);

Nicholas Sondker, Florissant, MO (US);

Michael John Cloud, Snohomish, WA (US);

Jason Turner, Marysville, WA (US);

Assignee:

THE BOEING COMPANY, Chicago, IL (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B29C 70/50 (2006.01); B32B 3/12 (2006.01); B32B 27/08 (2006.01); B32B 37/10 (2006.01); B29C 43/22 (2006.01); B32B 37/04 (2006.01); B29K 101/12 (2006.01); B29C 43/44 (2006.01); B32B 15/08 (2006.01); B29C 43/30 (2006.01); B32B 27/12 (2006.01); B29C 43/28 (2006.01); B29C 43/34 (2006.01);
U.S. Cl.
CPC ...
B29C 70/50 (2013.01); B29C 43/22 (2013.01); B32B 3/12 (2013.01); B32B 27/08 (2013.01); B32B 37/04 (2013.01); B32B 37/10 (2013.01); B29C 43/28 (2013.01); B29C 43/30 (2013.01); B29C 43/34 (2013.01); B29C 43/44 (2013.01); B29K 2101/12 (2013.01); B32B 15/08 (2013.01); B32B 27/12 (2013.01); B32B 2250/40 (2013.01); B32B 2262/101 (2013.01); B32B 2262/106 (2013.01); B32B 2305/024 (2013.01); B32B 2305/08 (2013.01);
Abstract

A composite laminate structure includes a cellular core and a first laminate layer coupled to the cellular core. The first laminate layer includes a first thermoplastic layer and a first fiber-reinforced polymer layer, where a first surface of the first fiber-reinforced polymer layer is thermally consolidated to a second surface of the first thermoplastic layer. A first surface of the first thermoplastic layer is directly in contact with and bound to a first surface of the cellular core by temperature reduction of the first thermoplastic layer below a glass transition temperature of the first thermoplastic layer while the cellular core is pressed against the first thermoplastic layer when the first thermoplastic layer is above the glass transition temperature of the first thermoplastic layer and the cellular core is below a temperature where materials of the cellular core flow or degrade.


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