The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 24, 2021

Filed:

Oct. 18, 2019
Applicant:

International Business Machines Corporation, Armonk, NY (US);

Inventors:

Dylan J. Boday, Tucson, AZ (US);

Joseph Kuczynski, North Port, FL (US);

Jason T. Wertz, Pleasant Valley, NY (US);

Jing Zhang, Poughkeepsie, NY (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B01J 31/22 (2006.01); B32B 5/02 (2006.01); B32B 7/12 (2006.01); B32B 15/20 (2006.01); B32B 15/14 (2006.01); H05K 3/46 (2006.01); H05K 3/38 (2006.01); H05K 1/03 (2006.01); B32B 15/08 (2006.01); H05K 3/02 (2006.01); C08L 1/00 (2006.01);
U.S. Cl.
CPC ...
H05K 3/4655 (2013.01); B01J 31/2265 (2013.01); B01J 31/2269 (2013.01); B01J 31/2278 (2013.01); B32B 5/024 (2013.01); B32B 7/12 (2013.01); B32B 15/14 (2013.01); B32B 15/20 (2013.01); H05K 3/389 (2013.01); B32B 15/08 (2013.01); B32B 2255/06 (2013.01); B32B 2255/24 (2013.01); B32B 2255/26 (2013.01); B32B 2260/021 (2013.01); B32B 2260/046 (2013.01); B32B 2262/101 (2013.01); B32B 2307/202 (2013.01); B32B 2307/538 (2013.01); B32B 2307/546 (2013.01); B32B 2457/08 (2013.01); C08L 1/00 (2013.01); H05K 1/0366 (2013.01); H05K 3/022 (2013.01); H05K 2203/0392 (2013.01); H05K 2203/061 (2013.01); H05K 2203/122 (2013.01);
Abstract

A carbene-coated metal foil is produced by applying an N-heterocyclic carbene (NHC) compound to one or more surfaces of a metal foil (e.g., an electrodeposited copper foil having a surface that is smooth and non-oxidized). The NHC compound contains a matrix-reactive pendant group that includes at least one of a vinyl-, allyl-, acrylic-, methacrylic-, styrenic-, amine-, amide- and epoxy-containing moiety capable of reacting with a base polymer (e.g., a vinyl-containing resin such as a polyphenylene oxide/triallyl-isocyanurate (PPO/TAIC) composition). The NHC compound may be synthesized by, for example, reacting a halogenated imidazolium salt (e.g., 1,3-bis(4-bromo-2,6-dimethylphenyl)-4,5-dihydro-1H-imidazol-3-ium chloride) and an organostannane having a vinyl-containing moiety (e.g., tributyl(vinyl)stannane) in the presence of a palladium catalyst. In some embodiments, an enhanced substrate for a printed circuit board (PCB) is produced by laminating the carbene-coated metal foil to a substrate that includes glass fiber impregnated with the base polymer.


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