The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 24, 2021

Filed:

Jun. 28, 2016
Applicant:

Textron Innovations Inc., Providence, RI (US);

Inventors:

Ramesh Thiagarajan, Plano, TX (US);

Suvankar Mishra, Carrollton, TX (US);

Mark Chris, Dallas, TX (US);

William Evans, III, Hurst, TX (US);

Mike Mikel, Fort Worth, TX (US);

Assignee:

Textron Innovations Inc., Providence, RI (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B32B 3/08 (2006.01); B29C 44/04 (2006.01); B29C 44/08 (2006.01); B29C 44/10 (2006.01); B64C 3/24 (2006.01); B32B 1/00 (2006.01); B64C 3/20 (2006.01); B32B 5/26 (2006.01); B32B 5/28 (2006.01); B64C 1/06 (2006.01); B29C 44/02 (2006.01); B32B 7/12 (2006.01); B32B 5/24 (2006.01); B32B 7/06 (2019.01); B29C 44/58 (2006.01); B29C 44/60 (2006.01); B32B 5/18 (2006.01); B64C 5/10 (2006.01); B64C 1/00 (2006.01); B64C 27/473 (2006.01); B29K 75/00 (2006.01); B29K 105/04 (2006.01); B29L 31/30 (2006.01);
U.S. Cl.
CPC ...
B32B 3/08 (2013.01); B29C 44/025 (2013.01); B29C 44/0415 (2013.01); B29C 44/086 (2013.01); B29C 44/10 (2013.01); B29C 44/588 (2013.01); B29C 44/60 (2013.01); B32B 1/00 (2013.01); B32B 5/18 (2013.01); B32B 5/245 (2013.01); B32B 5/26 (2013.01); B32B 5/28 (2013.01); B32B 7/06 (2013.01); B32B 7/12 (2013.01); B64C 1/068 (2013.01); B64C 3/20 (2013.01); B64C 3/24 (2013.01); B64C 5/10 (2013.01); B29K 2075/00 (2013.01); B29K 2105/04 (2013.01); B29L 2031/3076 (2013.01); B32B 2250/03 (2013.01); B32B 2250/40 (2013.01); B32B 2260/023 (2013.01); B32B 2260/046 (2013.01); B32B 2266/0278 (2013.01); B32B 2305/022 (2013.01); B32B 2305/076 (2013.01); B32B 2305/10 (2013.01); B32B 2603/00 (2013.01); B32B 2605/18 (2013.01); B64C 2001/0072 (2013.01); B64C 2027/4736 (2013.01); Y02T 50/40 (2013.01); Y10T 156/10 (2015.01); Y10T 428/233 (2015.01); Y10T 428/249953 (2015.04); Y10T 428/249982 (2015.04);
Abstract

A structure includes a skin and a foam member. The foam member has a molded contour, the mold contour being configured to provide tooled surface for the skin. When the skin is a composite skin, the foam member provides support for the skin so that the skin can be cured under heat and pressure. A method of making the foam member for a foam stiffened structure includes creating a mold having an interior cavity which resembles a desired shape the foam member. A subsequent step involves introducing a foam mixture into the mold. Next, the foam mixture is allowed to polymerize so as to expand and distribute within the cavity of the mold. The method further includes selectively controlling a density of the foam member in the mold. The foam member is at least partially cured. The foam member is assembled with a skin to produce the foam stiffened structure.


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