The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 24, 2021

Filed:

Jul. 24, 2017
Applicant:

United Technologies Corporation, Farmington, CT (US);

Inventors:

Wendell V. Twelves, Jr., Glastonbury, CT (US);

David Ulrich Furrer, Marlborough, CT (US);

Assignee:

Raytheon Technologies Corporation, Farmington, CT (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B22F 3/105 (2006.01); B22F 12/00 (2021.01); B33Y 10/00 (2015.01); B33Y 30/00 (2015.01); B33Y 70/00 (2020.01); B33Y 80/00 (2015.01); B23K 26/342 (2014.01); B22F 5/00 (2006.01); C22C 1/04 (2006.01); B22F 5/04 (2006.01); C22C 33/02 (2006.01); B22F 10/37 (2021.01); B22F 10/10 (2021.01);
U.S. Cl.
CPC ...
B22F 12/00 (2021.01); B22F 5/009 (2013.01); B22F 5/04 (2013.01); B22F 10/37 (2021.01); B23K 26/342 (2015.10); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); B33Y 70/00 (2014.12); B33Y 80/00 (2014.12); C22C 1/0433 (2013.01); C22C 1/0458 (2013.01); C22C 33/02 (2013.01); B22F 10/10 (2021.01); B22F 2201/10 (2013.01); B22F 2201/20 (2013.01);
Abstract

In an embodiment, an apparatus for forming a metal component from alloy powder includes a powder-based layer-by-layer directed energy beam additive manufacturing system, a primary directed high energy beam, configured to raise a temperature of the alloy powder to or above the melting point of the alloy powder. A secondary directed low energy beam configured to raise the temperature of the alloy powder to or above a sintering point of the alloy powder without reaching the melting point of the alloy powder. The apparatus further includes a sintered region on the surface of an alloy powder layer previously produced by the secondary directed low energy beam and a solid region forming a portion of the metal component that was solidified from a molten pool on the surface of the alloy powder layer adjacent to the first sintered region having been produced by the primary directed high energy beam.


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