The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 27, 2021

Filed:

Mar. 16, 2021
Applicant:

Altum Llc, Blacklick, OH (US);

Inventors:

Greg A. Karst, Columbus, OH (US);

Kyle T. Gaines, Blacklick, OH (US);

Dominic P. Grandominico, Columbus, OH (US);

Assignee:

Altum LLC, Blacklick, OH (US);

Attorneys:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B32B 1/00 (2006.01); B32B 7/00 (2019.01); B32B 27/00 (2006.01); B32B 7/12 (2006.01); B32B 27/08 (2006.01); B32B 27/06 (2006.01); B32B 27/32 (2006.01); B29C 65/00 (2006.01); B32B 27/24 (2006.01);
U.S. Cl.
CPC ...
B32B 7/12 (2013.01); B29C 66/45 (2013.01); B29C 66/712 (2013.01); B29C 66/727 (2013.01); B32B 1/00 (2013.01); B32B 27/065 (2013.01); B32B 27/08 (2013.01); B32B 27/24 (2013.01); B32B 27/32 (2013.01); B32B 2419/00 (2013.01);
Abstract

A structural member including a lightweight core, one or more skins, and a crosslinking nanolayer interposed therebetween that results in significant mechanical strength in the structure. The core is a polymer of reduced density by way of included voids, such as an open or closed cell foam, honeycomb, or corrugated structure. The core polymer has a lower density and may have a higher softening or melting temperature than the polymer skin materials. The core may be discontinuous at the interface with the skin such that only a small percentage of the core surface is actually in contact with the skin compared to the overall area of the interface. The skin may be a thermoplastic layer that attaches to the core material. The skin may be a composite material including non-thermoplastic reinforcements. The crosslinking nanolayer is covalently bonded to the surface of the core material and provides molecular compatibility with the skin material.


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