The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 13, 2021

Filed:

Oct. 13, 2020
Applicant:

Continuus Materials Intellectual Property, Llc, The Woodlands, TX (US);

Inventors:

Jan Rayman, Jr., The Woodlands, TX (US);

Matthew Spencer, The Woodlands, TX (US);

Marko Suput, The Woodlands, TX (US);

Dean DeRaad, The Woodlands, TX (US);

Marc Lower, The Woodlands, TX (US);

Jack G. Winterowd, The Woodlands, TX (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
E04D 11/02 (2006.01); B32B 17/02 (2006.01); B32B 17/06 (2006.01); B32B 7/12 (2006.01); B32B 3/18 (2006.01);
U.S. Cl.
CPC ...
E04D 11/02 (2013.01); B32B 3/18 (2013.01); B32B 7/12 (2013.01); B32B 17/02 (2013.01); B32B 17/065 (2013.01); B32B 17/068 (2013.01); B32B 2250/03 (2013.01); B32B 2250/40 (2013.01); B32B 2264/0257 (2013.01); B32B 2264/062 (2013.01); B32B 2264/12 (2013.01); B32B 2305/70 (2013.01); B32B 2307/3065 (2013.01); B32B 2307/732 (2013.01); B32B 2307/758 (2013.01); B32B 2419/06 (2013.01);
Abstract

An improved cover board product with a panel comprised of three discrete layers: a top surface layer comprised of either paper or a fiberglass web, a bottom surface layer comprised of either paper or a fiberglass web, and a core layer comprised of discrete paper fragments and polypropylene fragments, which are connected by use of a thermoplastic bonding resin, including polyethylene. The bonding resin is generally attached in a random pattern to less than 100% of the paper fragment and polypropylene fragment surface area. The paper fragments are generally shaped as irregular plates. The polypropylene fragments can have multiple shape types. The two different fragment types are randomly distributed in the core layer relative to each other. The core layer includes small voids in and around the particles, which improves flexibility. The core layer is attached to the top and bottom surface layers by use of a thermoplastic adhesive, including polyethylene.


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