The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 06, 2021

Filed:

Apr. 24, 2020
Applicants:

Isao Chinzei, Toyota, JP;

Masahide Miura, Toyota, JP;

Seiji Nakahigashi, Toyota, JP;

Hiromasa Suzuki, Toyota, JP;

Toshio Yamamoto, Nagakute, JP;

Akira Morikawa, Nagakute, JP;

Satoru Katoh, Nagakute, JP;

Takashi Onozuka, Kakegawa, JP;

Hirotaka Ori, Kakegawa, JP;

Mitsuyoshi Okada, Kakegawa, JP;

Sho Hoshino, Kakegawa, JP;

Inventors:

Isao Chinzei, Toyota, JP;

Masahide Miura, Toyota, JP;

Seiji Nakahigashi, Toyota, JP;

Hiromasa Suzuki, Toyota, JP;

Toshio Yamamoto, Nagakute, JP;

Akira Morikawa, Nagakute, JP;

Satoru Katoh, Nagakute, JP;

Takashi Onozuka, Kakegawa, JP;

Hirotaka Ori, Kakegawa, JP;

Mitsuyoshi Okada, Kakegawa, JP;

Sho Hoshino, Kakegawa, JP;

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
F01N 3/28 (2006.01); B01J 35/04 (2006.01);
U.S. Cl.
CPC ...
F01N 3/2803 (2013.01); B01J 35/04 (2013.01); F01N 2370/02 (2013.01); F01N 2510/068 (2013.01);
Abstract

The present disclosure provides the exhaust gas purification catalyst with the improved purification performance under the high Ga condition and the atmosphere where the A/F is rich. The present disclosure relates to an exhaust gas purification catalyst including a catalyst coating layer on a substrate, the catalyst coating layer containing a noble metal and a metal oxide, wherein in the catalyst coating layer: an average thickness of the coating layer is in a range from 50 μm to 100 μm; a porosity measured by a weight-in-water method is in a range from 50% by volume to 80% by volume; and high-aspect-ratio pores having an aspect ratio of 5 or more account for 0.5% by volume to 50% by volume of a whole volume of voids, the high-aspect-ratio pore having an equivalent circle diameter in a range from 2 μm to 50 μm in a cross-sectional image of a catalyst coating layer cross section perpendicular to an exhaust gas flow direction of the substrate and having an average aspect ratio in a range from 10 to 50, and wherein when a surface side in contact with an exhaust gas in a thickness direction of the catalyst coating layer is defined as 0% and a side in contact with the substrate is defined as 100%, 80% by mass or more of a total amount of the noble metal is present in a range from 0% to 25% or more and 70% or less.


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