Enhanced efficiency endothermic reactor for syngas production with flexible heat recovery to meet low export steam generation

Abstract

An apparatus for carrying out endothermic reactions including a plurality of catalytic vessels, immersed in a combustion chamber having a contiguous overlaid convection chamber enclosing a top portion of the catalytic vessels wherein heat is recovered at a lower temperature level from the flue gases from the combustion chamber. The catalytic vessels may contain internal and coaxial heat recovery tubes creating an annular space filled in with a catalytic device. Both the external heat recovery through the catalyst tube outer surface and the internal heat recovery through the inner tube surface can be maximized by an enhanced catalytic device acting also as a heat transfer promoter in the process gas region. The apparatus provides enhanced and flexible heat recovery that permits to meet the request of minimum or none export steam production in one single apparatus, avoiding the need of a pre-reforming section and/or of a convective reformer downstream.