The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 15, 2021

Filed:

Jun. 06, 2018
Applicant:

Commonwealth Scientific and Industrial Research Organisation, Campbell, AU;

Inventors:

Stefan Gulizia, Clayton, AU;

Mahnaz Jahedi, Clayton, AU;

Chull Hee Oh, Clayton, AU;

Enzo Luccio Stefano Salvatore Gulizia, Clayton, AU;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 59/16 (2006.01); B29C 70/30 (2006.01); B29C 33/38 (2006.01); B29C 33/56 (2006.01); C23C 24/04 (2006.01); B05D 1/12 (2006.01); C22C 38/02 (2006.01); C22C 38/04 (2006.01); C22C 38/08 (2006.01); B29L 31/28 (2006.01);
U.S. Cl.
CPC ...
B29C 70/30 (2013.01); B05D 1/12 (2013.01); B29C 33/38 (2013.01); B29C 33/56 (2013.01); C22C 38/02 (2013.01); C22C 38/04 (2013.01); C22C 38/08 (2013.01); C23C 24/04 (2013.01); B29L 2031/28 (2013.01);
Abstract

A composite lay up tool comprising a metal faceplate () on a support member (), wherein the faceplate has been formed by cold-gas dynamic spraying of particles of the metal onto a substrate and wherein the support member is compatible with the faceplate and comprises a casting of a ceramic composition. A process for forming the tool is disclosed. In one aspect, a castable ceramic composition comprises a binder and an aggregate component mixable with water to form a slurry ready for casting, wherein the aggregate component is one of, or a mixture of, fused silica and a particulate metal alloy, and the binder and aggregate component are present in the proportions 10-50 wt % and 90-50 wt % based on the dry weight of the composition. Also disclosed is a process for producing a faceplate for a lay up tool, which process comprises cold-gas dynamic spraying of particles of a nickel-iron alloy onto a substrate to form a faceplate of the nickel-iron alloy on the substrate, the faceplate being of a thickness in the range 2 to 10 mm. Further disclosed is a process for depositing a metal on a faceplate of a lay up tool in which the faceplate is formed of a nickel-iron alloy, which process comprises preparing an area of a surface of the faceplate to effect cleaning and conditioning of the area to accept and adhere to cold-gas dynamic sprayed particles, and cold-gas dynamic spraying particles of the metal onto the cleaned and conditioned area, wherein the metal is a nickel-iron alloy selected to be compatible with the faceplate.


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