The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 08, 2021

Filed:

Dec. 17, 2018
Applicant:

GM Global Technology Operations Llc, Detroit, MI (US);

Inventors:

Shuru Chen, Troy, MI (US);

Hongliang Wang, Sterling Heights, MI (US);

Fang Dai, Troy, MI (US);

Meinan He, Sterling Heights, MI (US);

Mei Cai, Bloomfield Hills, MI (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01M 4/1393 (2010.01); H01M 4/1397 (2010.01); H01M 4/136 (2010.01); H01M 4/62 (2006.01); H01M 4/133 (2010.01); H01M 4/02 (2006.01);
U.S. Cl.
CPC ...
H01M 4/1393 (2013.01); H01M 4/133 (2013.01); H01M 4/136 (2013.01); H01M 4/1397 (2013.01); H01M 4/623 (2013.01); H01M 2004/028 (2013.01);
Abstract

Methods for manufacturing sulfur electrodes include providing an electrode, wherein the electrode includes a current collector having a first surface, and a sulfur-based host material applied to the first surface of the current collector, wherein the sulfur-based host material comprises one or more sulfur compounds, one or more electrically conductive carbon materials, and one or more binders. The methods further include forming a plurality of channels within the sulfur-based host material using a laser or electron beam, wherein the plurality of channels define a plurality of host material columns, each column having one or more exterior surfaces contiguous which one or more of the channels which extend outward from the first surface of the current collector. Each of the one or more exterior surfaces can define a heat affected zone comprising a higher concentration of sulfur than the host material column prior to forming the plurality of channels.


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