The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 08, 2021

Filed:

May. 29, 2018
Applicant:

GM Global Technology Operations Llc, Detroit, MI (US);

Inventors:

Yongqiang Li, Sunnyvale, CA (US);

Shixin Hu, Ann Arbor, MI (US);

Daniel Shriver, Ann Arbor, MI (US);

Kaifeng Wang, Ann Arbor, MI (US);

Mihaela Banu, Ann Arbor, MI (US);

Jorge F. Arinez, Rochester Hills, MI (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B32B 37/00 (2006.01); B29C 65/60 (2006.01); B29C 65/56 (2006.01); B29C 65/64 (2006.01); B29C 65/82 (2006.01); B29C 65/00 (2006.01); B23K 20/22 (2006.01); B23K 20/10 (2006.01); B29C 65/08 (2006.01); B23K 103/04 (2006.01); B23K 103/10 (2006.01); B23K 103/18 (2006.01); B23K 103/00 (2006.01); B29C 65/48 (2006.01); B29C 65/72 (2006.01); B29C 65/02 (2006.01); B29K 101/12 (2006.01); B29K 705/00 (2006.01); B29K 23/00 (2006.01); B29K 67/00 (2006.01); B29K 71/00 (2006.01); B29K 79/00 (2006.01); B29K 81/00 (2006.01); B29K 277/00 (2006.01);
U.S. Cl.
CPC ...
B29C 65/606 (2013.01); B23K 20/10 (2013.01); B23K 20/22 (2013.01); B29C 65/08 (2013.01); B29C 65/561 (2013.01); B29C 65/607 (2013.01); B29C 65/608 (2013.01); B29C 65/64 (2013.01); B29C 65/8215 (2013.01); B29C 66/02241 (2013.01); B29C 66/1122 (2013.01); B29C 66/21 (2013.01); B29C 66/304 (2013.01); B29C 66/3032 (2013.01); B29C 66/30325 (2013.01); B29C 66/43 (2013.01); B29C 66/712 (2013.01); B29C 66/7212 (2013.01); B29C 66/72143 (2013.01); B29C 66/7392 (2013.01); B29C 66/7394 (2013.01); B29C 66/73116 (2013.01); B29C 66/73921 (2013.01); B29C 66/742 (2013.01); B29C 66/7422 (2013.01); B29C 66/81425 (2013.01); B29C 66/81431 (2013.01); B29C 66/8322 (2013.01); B23K 2103/05 (2018.08); B23K 2103/10 (2018.08); B23K 2103/18 (2018.08); B23K 2103/42 (2018.08); B29C 65/02 (2013.01); B29C 65/48 (2013.01); B29C 65/4895 (2013.01); B29C 65/562 (2013.01); B29C 65/72 (2013.01); B29C 66/71 (2013.01); B29C 66/73755 (2013.01); B29C 66/74283 (2013.01); B29C 66/81423 (2013.01); B29C 66/929 (2013.01); B29C 66/939 (2013.01); B29C 66/949 (2013.01); B29C 66/9513 (2013.01); B29C 66/9517 (2013.01); B29K 2023/12 (2013.01); B29K 2067/046 (2013.01); B29K 2071/00 (2013.01); B29K 2079/08 (2013.01); B29K 2081/04 (2013.01); B29K 2101/12 (2013.01); B29K 2277/10 (2013.01); B29K 2705/00 (2013.01);
Abstract

A ultrasonic welding method of joining dissimilar-material workpieces, such as sheet materials, and the joined components formed thereby. The method includes applying ultrasonic energy to a thermoplastic piece to fill a hole of a dissimilar piece to form a weld point that is made up with polymer from the thermoplastic piece. In general, the geometry of the thermoplastic piece is not altered during the process. The dissimilar piece generally has a higher melting temperate and can be metal, thermoset polymers, or other thermoplastic material. The welded pieces can be arranged in a lap, laminate, or double lap configuration. In some embodiments, the hole of the dissimilar sheet material includes undercut features that improve the mechanical interlock between the dissimilar pieces. In some embodiments, the weld point has a mushroom cap to improve mechanical interlock.


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