The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 08, 2021

Filed:

Sep. 21, 2017
Applicant:

The Regents of the University of Michigan, Ann Arbor, MI (US);

Inventors:

Khalil Najafi, Ann Arbor, MI (US);

Jae Yoong Cho, Ann Arbor, MI (US);

Assignee:
Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B29C 51/36 (2006.01); B29C 51/42 (2006.01); B81C 99/00 (2010.01); B29C 51/10 (2006.01); B29L 31/00 (2006.01); G01C 19/5691 (2012.01); B81C 1/00 (2006.01); B29L 31/34 (2006.01);
U.S. Cl.
CPC ...
B29C 51/36 (2013.01); B29C 51/421 (2013.01); B29C 51/428 (2013.01); B81C 99/009 (2013.01); B81C 99/0085 (2013.01); B29C 51/10 (2013.01); B29L 2031/34 (2013.01); B29L 2031/752 (2013.01); B81C 1/00634 (2013.01); G01C 19/5691 (2013.01);
Abstract

Methods for fabricating three-dimensional microstructures are provided. The method includes disposing a reflow material on a mold, heating the reflow material, and creating a pressure gradient across the reflow material to reflow the material towards a bottom surface of the mold. The mold includes a molding region, a boundary region, and a thermal-isolating region disposed therebetween. The molding region includes a cavity and a projection projecting upwards from a bottom surface of the cavity. The thermal-isolating region includes at least one pocket formed adjacent to and along a perimeter of the cavity of the molding region. During heating, the temperature of the molding region is higher than that of the boundary region and the thermal-isolating region controls the thermal conductivity and mass therebetween. The material reflows towards the bottom surface of the cavity and the protrusion helps shapes the reflow material to form a substantially symmetrical three-dimensional microstructure.


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