The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.
The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.
Patent No.:
Date of Patent:
Jun. 01, 2021
Filed:
Dec. 02, 2015
Braskem America, Inc., Philadelphia, PA (US);
Marcos Roberto Paulino Bueno, Butanta, BR;
Alessandro Bernardi, Butanta, BR;
Harry Westfahl, Jr., Butanta, BR;
Braskem S.A., Camaçari, BR;
Abstract
The present invention provides a continuous method for the production of at least one polymeric yarn comprising the steps of: mixing a polymer with a first solvent generating a mixture; homogenizing the mixture; rendering the mixture inert; dosing the mixture to an extruder; immersing the mixture in a quenching bath (), wherein an air gap is maintained before the mixture achieves the surface of the liquid of the quenching bath () forming at least one polymeric yarn; drawing at least once the at least one polymeric yarn; washing the polymeric yarn with a second solvent that is more volatile than the first solvent; heating the at least one polymeric yarn; drawing at room temperature, at least once, the at least one polymeric yarn; and heat drawing, at least once, the at least one polymeric yarn, wherein the mixture comprises: a polymer comprising ultra-high molecular weight polyethylene, comprising an intrinsic viscosity of from 5 dL/g to 40 dL/g, and a polydispersity index of from 2 to 10; and a first solvent capable of dissolving the polymer under the process conditions, and comprising a dynamic viscosity, measured at a temperature of 37.8° C., according to ASTM D-445, greater than 10 cP. The present invention further provides a continuous system for the production of at least one polymeric yarn, comprising: means for mixing the polymer with a first solvent generating a mixture; means for homogenizing the mixture; means for rendering the mixture inert; means for dosing the mixture to an extruder; means for immersing the mixture in a quenching bath (), wherein an air gap is maintained before the mixture achieves the surface of the liquid of the quenching bath () forming at least one polymeric yarn; means for drawing at least once the at least one polymeric yarn; means for washing for washing the at least one polymeric yarn with a second solvent that is more volatile than the first solvent; means for heating the at least one polymeric yarn; means for drawing at room temperature at least once the at least one polymeric yarn; and means for heat drawing at least once the at least one polymeric yarn, wherein the mixture comprises: a polymer comprising ultra-high molecular weight polyethylene, comprising an intrinsic viscosity of from 5 dL/g to 40 dL/g, and a polydispersity index of from 2 to 10; and a first solvent capable of dissolving the polymer under the process conditions and comprising a dynamic viscosity, as measured at a temperature of 37.8° C. according to the ASTM standard D-445, greater than 10 cP. Further, the present invention provides a polymeric yarn made according to the above stated method.