The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 01, 2021

Filed:

Apr. 26, 2018
Applicants:

Rolls-royce High Temperature Composites Inc., Cypress, CA (US);

Rolls-royce Corporation, Indianapolis, IN (US);

Inventors:

Chris Barrett, Huntington Beach, CA (US);

Steffan Brown, Long Beach, CA (US);

Assignees:

ROLLS-ROYCE HIGH TEMPERATURE COMPOSITES INC., Cypress, CA (US);

ROLLS-ROYCE CORPORATION, Indianapolis, IN (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C22C 47/08 (2006.01); C22C 47/06 (2006.01); B32B 5/26 (2006.01); D03D 11/00 (2006.01); B32B 1/00 (2006.01); B32B 5/02 (2006.01); C04B 35/622 (2006.01); C23C 16/04 (2006.01); D03D 25/00 (2006.01); C04B 35/80 (2006.01); B22F 5/04 (2006.01); B22F 5/00 (2006.01); C04B 41/51 (2006.01); D03D 15/68 (2021.01);
U.S. Cl.
CPC ...
C22C 47/062 (2013.01); B22F 5/009 (2013.01); B22F 5/04 (2013.01); B32B 1/00 (2013.01); B32B 5/024 (2013.01); B32B 5/26 (2013.01); C04B 35/62227 (2013.01); C04B 35/80 (2013.01); C22C 47/066 (2013.01); C22C 47/08 (2013.01); C23C 16/045 (2013.01); D03D 11/00 (2013.01); D03D 25/005 (2013.01); B32B 2250/20 (2013.01); B32B 2262/105 (2013.01); B32B 2605/18 (2013.01); C04B 41/51 (2013.01); C04B 2235/524 (2013.01); C04B 2235/5212 (2013.01); C04B 2235/5224 (2013.01); C04B 2235/5228 (2013.01); C04B 2235/5236 (2013.01); C04B 2235/5244 (2013.01); C04B 2235/5248 (2013.01); C04B 2235/5252 (2013.01); C04B 2235/5256 (2013.01); C04B 2235/5264 (2013.01); C04B 2235/5268 (2013.01); D03D 15/68 (2021.01); D10B 2101/08 (2013.01); D10B 2321/06 (2013.01); D10B 2331/02 (2013.01); D10B 2331/04 (2013.01); D10B 2505/02 (2013.01); D10B 2505/12 (2013.01);
Abstract

A ceramic matrix composite (CMC) is formed using a three-dimensional (3-D) woven preform by removing the set of sacrificial fibers from the 3-D woven preform and allowing a metal or metal alloy infiltrate the 3-D woven preform. The 3-D woven preform is formed by a method that includes providing a woven layer comprising a first set of ceramic fibers oriented in a first (x) direction woven with a second set of ceramic fibers oriented in a second (y) direction; stacking a plurality of woven layers on top of each other, said woven layers providing a two-dimensional (2-D) preform; weaving a set of sacrificial fibers in a third (z) direction with the 2-D preform, said weaving providing the 3-D woven preform; and shaping the 3-D woven preform into a predetermined shape.


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