The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 25, 2021

Filed:

Nov. 19, 2015
Applicant:

Smith International, Inc., Houston, TX (US);

Inventor:

Yahua Bao, Orem, UT (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
E21B 10/55 (2006.01); E21B 10/567 (2006.01); B22F 3/15 (2006.01); C22C 1/10 (2006.01); C22C 26/00 (2006.01); B22F 3/14 (2006.01); B23B 27/20 (2006.01); B22F 5/00 (2006.01); B22F 7/02 (2006.01); C22B 3/00 (2006.01);
U.S. Cl.
CPC ...
B22F 3/15 (2013.01); B22F 3/14 (2013.01); B22F 5/00 (2013.01); B22F 7/02 (2013.01); B23B 27/20 (2013.01); C22B 23/0415 (2013.01); C22C 1/1036 (2013.01); C22C 26/00 (2013.01); E21B 10/55 (2013.01); E21B 10/567 (2013.01); B22F 2005/001 (2013.01); B22F 2301/15 (2013.01); B22F 2302/406 (2013.01); B22F 2304/10 (2013.01);
Abstract

A method of making a polycrystalline diamond compact includes forming a first layer of polycrystalline diamond precursor materials comprising diamond particles and a first concentration of catalyst, forming a second layer of polycrystalline diamond precursor materials comprising diamond particles and a second concentration of catalyst, and placing a layer of an infiltrant material in the proximity of the first or the second layer of polycrystalline diamond precursor materials. The second concentration of catalyst is greater than the first concentration of catalyst. The infiltrant material is a catalyst. The first layer and the second layer are sintered under high-pressure high-temperature conditions in the presence of the infiltrant material to form the polycrystalline diamond compact. At least a portion of the catalyst is leached from the polycrystalline diamond compact.


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