The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 11, 2021

Filed:

Feb. 10, 2016
Applicants:

Carbon, Inc., Redwood City, CA (US);

The University of North Carolina AT Chapel Hill, Chapel Hill, NC (US);

Inventors:

Ian Craven, San Carlos, CA (US);

Joseph M. DeSimone, Monte Sereno, CA (US);

Rima Janusziewicz, Carrboro, NC (US);

Assignee:

Carbon, Inc., Redwood City, CA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 64/135 (2017.01); B29C 64/129 (2017.01); B29C 64/245 (2017.01); B29C 64/255 (2017.01); B29C 64/227 (2017.01);
U.S. Cl.
CPC ...
B29C 64/135 (2017.08); B29C 64/129 (2017.08); B29C 64/227 (2017.08); B29C 64/245 (2017.08); B29C 64/255 (2017.08);
Abstract

A method of forming a three-dimensional object is carried out by: providing a carrier and an optically transparent member having a build surface, the carrier and the build surface defining a build region therebetween; filling the build region with a polymerizable liquid; irradiating the build region through the optically transparent member to form a solid polymer from the polymerizable liquid while concurrently advancing the carrier away from the build surface to form the three-dimensional object from the solid polymer, while also concurrently: (i) continuously maintaining a dead zone of polymerizable liquid in contact with the build surface by electrochemically generating a polymerization inhibitor therein from a precursor of the polymerization inhibitor, and (ii) continuously maintaining a gradient of polymerization zone (e.g., an active surface) between the dead zone and the solid polymer and in contact with each thereof, the gradient of polymerization zone comprising the polymerizable liquid in partially cured form. Apparatus for carrying out the method is also described.


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