Field processing natural gas for sulfur recovery with dynamically adjustable flow rate control

Abstract

A dynamically adjustable rate sulfur recovery process continuously calculates and adjusts sour gas stream operating pressure and/or flow rate to maximize sweet gas output, thereby improving efficiency. A corresponding desulfurization system may include a fixed-sized pressure vessel, a flow control valve that controls the rate of flow of a sour gas stream into the pressure vessel, a sensor that measures sulfur concentration in the sour gas stream, a reagent tank, an oxidizer tank, and a phase separator that separates sweet gas as a gaseous phase after hydrogen sulfide in the sour gas stream in the pressure vessel is converted to elemental sulfur, sulfur species, or both by contact with reagent from the reagent tank and oxidizer from the oxidizer tank. A PLC (programmable logic controller) continuously calculates updated flow rates based on sulfur concentration measurements from the sensor to achieve maximum sweet gas production.