The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Apr. 27, 2021

Filed:

May. 31, 2018
Applicant:

Xerox Corporation, Norwalk, CT (US);

Inventors:

Steven R. Moore, Pittsford, NY (US);

Abu Saeed Islam, Rochester, NY (US);

Bruce H. Smith, Webster, NY (US);

Assignee:

Xerox Corporation, Norwalk, CT (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B32B 37/00 (2006.01); B29C 64/147 (2017.01); B29C 64/205 (2017.01); B29C 64/188 (2017.01); B32B 37/06 (2006.01); B32B 37/14 (2006.01); B32B 38/00 (2006.01); B29C 65/00 (2006.01); B32B 37/04 (2006.01); B29C 65/06 (2006.01); B29C 65/60 (2006.01); B33Y 10/00 (2015.01); B33Y 30/00 (2015.01);
U.S. Cl.
CPC ...
B29C 64/147 (2017.08); B29C 64/188 (2017.08); B29C 64/205 (2017.08); B32B 37/06 (2013.01); B32B 37/14 (2013.01); B32B 38/0004 (2013.01); B32B 38/0012 (2013.01); B29C 65/06 (2013.01); B29C 65/606 (2013.01); B29C 66/1122 (2013.01); B29C 66/21 (2013.01); B29C 66/3022 (2013.01); B29C 66/45 (2013.01); B29C 66/73921 (2013.01); B32B 37/04 (2013.01); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12);
Abstract

A system and method are provided for implementing relatively low temperature joining processes, including displacement/vibration welding techniques and/or heat staking techniques, in a process of building up laminate layers to form and/or manufacture three-dimensional objects, parts and components in additive material (AM) manufacturing systems. A multi-stage 3D object forming scheme is described involving steps of laminate cutting (with lasers or other cutting devices); laminate transport between processing stations (including using one or more of conveyors, robotic pick and place devices and the like); laminate stacking, clamping and adhering through comparatively low temperature welding or other mechanical joining (including displacement/vibration welding or heat staking); and mechanical surface finishing (via CNC machining or other comparable process).


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