The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Apr. 20, 2021

Filed:

May. 09, 2016
Applicant:

W. R. Grace & Co.-conn., Columbia, MD (US);

Inventors:

Michael D. Jensen, Laurel, MD (US);

John Robert McCauley, Finksburg, MD (US);

Andrew G. Singleton, Ellicott City, MD (US);

Demetrius Michos, Clarksville, MD (US);

Assignee:

W. R. Grace & Co.-Conn., Columbia, MD (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C08F 10/02 (2006.01); B01J 31/16 (2006.01); B01J 31/00 (2006.01); B01J 31/22 (2006.01); B01J 31/14 (2006.01); C08F 4/6592 (2006.01);
U.S. Cl.
CPC ...
C08F 10/02 (2013.01); B01J 31/00 (2013.01); B01J 31/143 (2013.01); B01J 31/1616 (2013.01); B01J 31/2295 (2013.01); B01J 2231/20 (2013.01); B01J 2531/46 (2013.01); B01J 2531/48 (2013.01); B01J 2531/49 (2013.01); C08F 4/65925 (2013.01); C08F 4/65927 (2013.01); C08F 2410/01 (2013.01); Y02P 20/50 (2015.11);
Abstract

Catalyst support-activator for olefin polymerization catalysts, and processes for making, the support-activator comprising an intercalated, modified and calcined smectite clay comprising (a) pillars comprising aluminum and optionally: (i) at least one rare earth or lanthanide group metal; or (ii) at least one rare earth or lanthanide group metal and gallium; and (b) at least one ion-exchanged metal ion selected from the group consisting of aluminum, barium, beryllium, calcium, cerium, cesium, copper, chromium, gadolinium, gallium, germanium, hafnium, holmium, iron (II and III), lanthanum, lithium, magnesium, manganese, neodymium, potassium, praseodymium, rubidium, samarium, silver, selenium, sodium, strontium, tellurium, terbium, thallium, thorium, tin, titanium, uranium, ytterbium, yttrium, zinc and zirconium. The pillared clay exhibits a basal dspacing of: (A) 9 to 18 angstroms; or (B) equal to or greater than about 18.5 angstroms. Use of the modified clays, with metallocene catalyst precursor components, provides active olefin polymerization catalysts, preferably in the substantial absence of aluminoxanes or boron-containing compounds.


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