The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Apr. 06, 2021

Filed:

Aug. 30, 2017
Applicants:

Knauf Insulation Sprl, Vise, BE;

Knauf Insulation, Inc., Shelbyville, IN (US);

Inventors:

Roger Jackson, St. Helens, GB;

Tony Aindow, St. Helens, GB;

George Baybutt, St. Helens, GB;

Assignees:

Knauf Insulation, Inc., Shelbyville, IN (US);

Knauf Insulation SPRL, Vise, BE;

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
E04C 2/16 (2006.01); C03C 25/321 (2018.01); E04B 1/80 (2006.01);
U.S. Cl.
CPC ...
E04C 2/16 (2013.01); C03C 25/321 (2013.01); E04B 1/80 (2013.01); Y10T 428/24 (2015.01);
Abstract

A method of manufacturing a mineral fiber insulating board comprising i) spraying a formaldehyde free aqueous binder solution onto a plurality of mineral fibers, the aqueous binder solution comprising binder reactants comprising a) a reducing sugar reactant and b) an amine reactant, wherein the reducing sugar reactant is selected from the group consisting of: a reducing sugar; a reducing sugar yielded by a carbohydrate in situ under thermal curing conditions; and combinations thereof, wherein the percent by dry weight of the reducing sugar reactant with respect to the total weight of the binder reactants in the binder solution ranges from about 73% to about 96%, and wherein the percent by dry weight of the amine reactant with respect to the total weight of the binder reactants in the binder solution ranges from about 4% to about 27%, ii) dehydrating the aqueous binder solution such that a dehydrated binder is disposed on the plurality of mineral fibers, and iii) curing the dehydrated binder on the plurality of mineral fibers to provide cured binder in about 0.5%-15% by weight as determined by loss on ignition.


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