The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Mar. 16, 2021

Filed:

Sep. 17, 2018
Applicant:

Aisin Technical Center of America, Inc., Northville, MI (US);

Inventors:

Saida Khan, Canton, MI (US);

Santosh Sarang, Novi, MI (US);

Ichiro Hiratsuka, Novi, MI (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 65/36 (2006.01); B29C 65/44 (2006.01); B29C 65/50 (2006.01); B29C 70/42 (2006.01); B29C 70/78 (2006.01); B29L 31/30 (2006.01); B32B 15/085 (2006.01); B32B 15/20 (2006.01); B32B 37/08 (2006.01); B32B 37/10 (2006.01); B32B 7/12 (2006.01); B60R 19/03 (2006.01); B32B 27/32 (2006.01); B32B 27/18 (2006.01); B32B 37/04 (2006.01); B32B 1/08 (2006.01); B32B 38/00 (2006.01); B29C 65/48 (2006.01); B29C 70/44 (2006.01); C22F 1/053 (2006.01); B32B 37/12 (2006.01); B60R 19/18 (2006.01);
U.S. Cl.
CPC ...
B32B 15/085 (2013.01); B29C 65/3612 (2013.01); B29C 65/3656 (2013.01); B29C 65/3676 (2013.01); B29C 65/3684 (2013.01); B29C 65/44 (2013.01); B29C 65/489 (2013.01); B29C 65/4815 (2013.01); B29C 65/4835 (2013.01); B29C 65/4885 (2013.01); B29C 65/5057 (2013.01); B29C 70/42 (2013.01); B29C 70/446 (2013.01); B29C 70/78 (2013.01); B32B 1/08 (2013.01); B32B 7/12 (2013.01); B32B 15/20 (2013.01); B32B 27/18 (2013.01); B32B 27/32 (2013.01); B32B 37/04 (2013.01); B32B 37/10 (2013.01); B32B 38/0004 (2013.01); B32B 38/0036 (2013.01); B60R 19/03 (2013.01); C22F 1/053 (2013.01); B29L 2031/3044 (2013.01); B32B 37/08 (2013.01); B32B 2037/1253 (2013.01); B32B 2262/101 (2013.01); B32B 2262/106 (2013.01); B32B 2305/07 (2013.01); B32B 2305/30 (2013.01); B32B 2307/558 (2013.01); B32B 2309/02 (2013.01); B32B 2309/12 (2013.01); B32B 2311/24 (2013.01); B32B 2323/10 (2013.01); B32B 2363/00 (2013.01); B32B 2597/00 (2013.01); B32B 2605/08 (2013.01); B60R 2019/182 (2013.01); B60R 2019/1853 (2013.01);
Abstract

A method to prepare a composite laminate object containing an extrusion grade 7xxx Al substrate and a fiber-reinforced polypropylene layer adhesively laminated to the substrate; is provided. The process includes shaping and cutting an extruded 7xxx aluminum to a profile, assembling a layered arrangement of the 7xxx Al profile as substrate, an adhesive film and a fiber reinforced polypropylene preform, heating the layered arrangement to a temperature of 160-175° C. to melt the polypropylene and activate the adhesive film, applying pressure to at least a surface of the fiber reinforced polypropylene preform to mold the preform to the shape of the extruded 7xxxAl substrate and obtain a semi-finished laminate object, cooling the semi-finished laminate object to 90° C., optionally, cooling the semi-finished laminate object to room temperature for inventory storage; heat treating the semi-finished laminate object at 90° C. for 2 to 8 hours; and then heat treating the semi-finished laminate object at 130° C. to 150° C. for 8 to 16 hours; and cooling the heat treated object to obtain the composite laminate object.


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