The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Feb. 23, 2021

Filed:

Aug. 09, 2019
Applicant:

International Business Machines Corporation, Armonk, NY (US);

Inventors:

Bruce J. Chamberlin, Vestal, NY (US);

Matthew S. Kelly, Oakville, CA;

Scott B. King, Rochester, MN (US);

Joseph Kuczynski, North Point, FL (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H05K 1/03 (2006.01); C08J 5/24 (2006.01); C03C 25/34 (2006.01); C08J 5/08 (2006.01); C09D 171/12 (2006.01);
U.S. Cl.
CPC ...
H05K 1/0366 (2013.01); C03C 25/34 (2013.01); C08J 5/08 (2013.01); C08J 5/24 (2013.01); C08J 2371/12 (2013.01); C09D 171/12 (2013.01); H05K 2201/0769 (2013.01); H05K 2203/0759 (2013.01);
Abstract

A process of improving resistance to conductive anodic filament (CAF) formation is disclosed. The process includes dissolving a base resin material, a lubricant material, and a coupling agent in a solvent to form a functionalized sizing agent solution. The process also includes applying the functionalized sizing agent solution to individual glass fibers following a glass fiber formation process. The process further includes removing the solvent via a thermal process that partially converts the base resin material. The thermal process results in formation of coated glass fibers having a flowable resin coating that is compatible with a pre-impregnated (prepreg) matrix material utilized to form a prepreg material for manufacturing a printed circuit board. During one or more printed circuit board manufacturing operations, the flowable resin coating flows to fill voids between the individual glass fibers that represent CAF formation pathways.


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