The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Feb. 16, 2021

Filed:

Nov. 01, 2019
Applicant:

The Boeing Company, Chicago, IL (US);

Inventors:

Edward McMurray Fisher, Jr., Huntsville, AL (US);

Dennis Lynn Coad, Madison, AL (US);

Brian Allen Carter, Stanford Drive, AL (US);

Glenn David Hardin, Huntsville, AL (US);

Jon Paul Thurber, Huntsville, AL (US);

Douglas Eugene Bailey, Huntsville, AL (US);

Assignee:

The Boeing Company, Chicago, IL (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 43/34 (2006.01); B29C 70/46 (2006.01); B29C 70/54 (2006.01); B29C 70/42 (2006.01); B29C 70/18 (2006.01); B29C 31/08 (2006.01); B29C 70/14 (2006.01); B32B 5/08 (2006.01); B29B 11/16 (2006.01);
U.S. Cl.
CPC ...
B29C 43/34 (2013.01); B29C 31/08 (2013.01); B29C 70/14 (2013.01); B29C 70/18 (2013.01); B29C 70/42 (2013.01); B29C 70/46 (2013.01); B29C 70/545 (2013.01); B29B 11/16 (2013.01); B29C 2793/0081 (2013.01); Y10T 428/24132 (2015.01);
Abstract

Methods provide for creating a three-dimensional random fiber orientation in a composite component. According to embodiments described herein, narrow flakes are created from a unidirectional composite fiber tape and poured into a reservoir of a mold, creating a three-dimensional random fiber orientation of the narrow flakes within the reservoir. At least a majority of the narrow flakes have an aspect ratio of length to width of at least 6:1. The narrow flakes are heated and compressed to fill the mold and create the composite component. The three-dimensional random fiber orientation of the narrow flakes within the reservoir is maintained as the narrow flakes are pushed through the mold, creating consistent, uniform strength characteristics throughout the resulting composite component.


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