The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 08, 2020

Filed:

Apr. 12, 2017
Applicant:

GM Global Technology Operations Llc, Detroit, MI (US);

Inventors:

Tyson W. Brown, Royal Oak, MI (US);

David R. Sigler, Shelby Township, MI (US);

Blair E. Carlson, Ann Arbor, MI (US);

Amberlee S. Haselhuhn, Shelby Township, MI (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B23K 11/20 (2006.01); B23K 11/11 (2006.01); B23K 11/16 (2006.01); B23K 11/18 (2006.01); B23K 35/00 (2006.01); B23K 35/02 (2006.01); B23K 35/30 (2006.01); B23K 35/36 (2006.01); C22C 38/02 (2006.01); C22C 38/04 (2006.01); C22C 38/16 (2006.01); B23K 103/04 (2006.01); B23K 103/10 (2006.01); B23K 103/20 (2006.01); B23K 101/00 (2006.01); B23K 101/34 (2006.01); B23K 101/18 (2006.01);
U.S. Cl.
CPC ...
B23K 11/20 (2013.01); B23K 11/115 (2013.01); B23K 11/163 (2013.01); B23K 11/185 (2013.01); B23K 35/002 (2013.01); B23K 35/004 (2013.01); B23K 35/0294 (2013.01); B23K 35/3053 (2013.01); B23K 35/3612 (2013.01); C22C 38/02 (2013.01); C22C 38/04 (2013.01); C22C 38/16 (2013.01); B23K 2101/006 (2018.08); B23K 2101/18 (2018.08); B23K 2101/34 (2018.08); B23K 2101/35 (2018.08); B23K 2103/04 (2018.08); B23K 2103/10 (2018.08); B23K 2103/20 (2018.08);
Abstract

A method of resistance spot welding a workpiece stack-up that includes an aluminum workpiece and an overlapping adjacent steel workpiece so as to minimize the thickness of an intermetallic layer comprising Fe—Al intermetallic compounds involves providing reaction-slowing elements at the faying interface of the aluminum and steel workpieces. The reaction-slowing elements may include at least one of carbon, copper, silicon, nickel, manganese, cobalt, or chromium. Various ways are available for making the one or more reaction-slowing elements available at the faying interface of the aluminum and steel workpieces including being dissolved in a high strength steel or being present in an interlayer that may take on a variety of forms including a rigid shim, a flexible foil, a deposited layer adhered to and metallurgically bonded with a faying surface of the steel workpiece, or an interadjacent organic material layer that includes particles containing the reaction-slowing elements.


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