The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 01, 2020

Filed:

Oct. 19, 2018
Applicant:

GM Global Technology Operations Llc, Detroit, MI (US);

Inventors:

Ion C. Halalay, Grosse Pointe Park, MI (US);

Raghunathan K, Troy, MI (US);

Assignee:
Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
H01M 4/62 (2006.01); H01M 10/0525 (2010.01); H01M 2/26 (2006.01); H01M 4/04 (2006.01); H01M 4/66 (2006.01); H01M 4/1393 (2010.01); H01M 4/133 (2010.01); H01M 4/02 (2006.01);
U.S. Cl.
CPC ...
H01M 4/625 (2013.01); H01M 2/26 (2013.01); H01M 4/0404 (2013.01); H01M 4/0471 (2013.01); H01M 4/133 (2013.01); H01M 4/1393 (2013.01); H01M 4/626 (2013.01); H01M 4/661 (2013.01); H01M 10/0525 (2013.01); H01M 2004/027 (2013.01);
Abstract

A method of forming an electrode includes attaching a tab to a collector to form a pre-tabbed current collector; disposing the pre-tabbed current collector onto a non-stick substrate to form a workpiece; and casting a slurry onto the workpiece to form a film. The slurry includes an active material component, one or more carbon additives, and at least one of a filamentary copper additive and a dendritic copper additive. The method includes drying the film at a first temperature to form a dried film; curing the dried film under pressure at a second higher temperature to form a cured film; removing the cured film from the non-stick substrate to form a precursor film; and carbonizing and annealing the precursor film at a third higher temperature. Carbonizing forms a three-dimensional electrically-conductive network and annealing forms a second contiguous network of copper connected to the active material component to form the electrode.


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