Simple low-cost retrofit device and method to replace a variable air flow electronically commutated motor with a permanent split capacitor motor capable of operating at multiple speed settings

Abstract

A device and method are provided to allow replacement of costlier motors with a retrofittable control board and a lower cost motors operating a several speeds to provide variable (but not continuously variable) blower airflow. The control signals normally used to command the motor being replaced are only used to detect the need to activate the blower motor; once detected, the control board activates the replacement blower motor by energizing a blower motor speed tap with the evaporator blower initially set to a high speed. Then the blower speed is lowered if a predetermined negligibly small, acceptable change in evaporator temperature has occurred. Given the number of speed taps on the replacement blower motor, the evaporator blower speed is continued to be reduced from the initially set high speed as long as there is only an acceptably small change in the measured evaporator temperature.