The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Nov. 24, 2020

Filed:

Sep. 18, 2017
Applicant:

Pacesetter, Inc., Santa Clara, CA (US);

Inventors:

Xiaofei Jiang, Clemson, SC (US);

Russell Bruch, Greenville, SC (US);

Joseph Beauvais, Liberty, SC (US);

Assignee:

Pacesetter, Inc., Sunnyvale, CA (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
H01M 4/04 (2006.01); H01M 4/08 (2006.01); H01M 4/48 (2010.01); H01M 4/62 (2006.01); B29C 43/24 (2006.01); B29B 7/00 (2006.01); H01M 4/54 (2006.01); B29L 31/34 (2006.01); B29C 43/52 (2006.01); H01M 4/02 (2006.01); B29K 27/18 (2006.01); B29K 105/16 (2006.01); B29K 507/04 (2006.01); B29K 509/00 (2006.01);
U.S. Cl.
CPC ...
H01M 4/0435 (2013.01); B29B 7/002 (2013.01); B29C 43/24 (2013.01); H01M 4/0471 (2013.01); H01M 4/08 (2013.01); H01M 4/48 (2013.01); H01M 4/54 (2013.01); H01M 4/623 (2013.01); H01M 4/625 (2013.01); B29C 43/52 (2013.01); B29C 2793/0027 (2013.01); B29K 2027/18 (2013.01); B29K 2105/16 (2013.01); B29K 2507/04 (2013.01); B29K 2509/00 (2013.01); B29K 2995/0005 (2013.01); B29L 2031/3468 (2013.01); B29L 2031/3475 (2013.01); H01M 2004/028 (2013.01); H01M 2220/30 (2013.01);
Abstract

In some embodiments, a battery, a cathode for a battery, and a method for making a cathode and a battery are provided. The method comprises the steps of at least combining an electrode active material, one or more conductive diluents, a binder and a solvent to form an electrode active mixture having a first solvent to powder weight ratio, reducing a solvent to powder weight ratio to form a paste, feeding the paste into a plastic tube; and calendering the plastic tube. A dry cathode mixture is provided. The dry cathode mixture includes a cathode active material, a conductive diluent and a polymeric binder. A solvent is mixed with the dry mixture to form a slurry. Solvent is removed from the slurry to form a doughy composition. The doughy composition is calender sheeted to form a sheet. The sheet is baked at a temperature of 30° C. to 120° C. for 15 minutes to 6 hours to form a dry sheet. The dry sheet is cut into coupons. The coupons are pressed to form a pressed coupon. The pressed coupons are baked to form cathodes, by subjecting the pressed coupons to a temperature of 30° C. to 120° C. for at least one hour. The cathodes may be processed into batteries.


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