The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Nov. 10, 2020

Filed:

Feb. 03, 2017
Applicant:

General Electric Company, Schenectady, NY (US);

Inventors:

James Robert Tobin, Simpsonville, SC (US);

Stephen Bertram Johnson, Greenville, SC (US);

Jamie T. Livingston, Simpsonville, SC (US);

Shridhar Champaknath Nath, Niskayuna, NY (US);

Alan M. Walker, Simpsonville, SC (US);

Assignee:

General Electric Company, Schenectady, NY (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
F03D 1/06 (2006.01); B33Y 10/00 (2015.01); B33Y 80/00 (2015.01); B29C 64/10 (2017.01); B29L 31/08 (2006.01);
U.S. Cl.
CPC ...
F03D 1/0675 (2013.01); B29C 64/10 (2017.08); B33Y 10/00 (2014.12); B33Y 80/00 (2014.12); B29L 2031/085 (2013.01); F05B 2230/103 (2013.01); F05B 2230/232 (2013.01); F05B 2230/31 (2013.01); F05B 2230/60 (2013.01); F05B 2280/4007 (2013.01); F05B 2280/6003 (2013.01); F05B 2280/6013 (2013.01); Y02E 10/721 (2013.01); Y02P 70/523 (2015.11);
Abstract

The present disclosure is directed to methods for manufacturing wind turbine rotor blades and components thereof, e.g. using 3D printing. In one embodiment, the method includes forming a rotor blade structure having a first surface and an opposing, second surface, the first and second surfaces being substantially flat. Another step includes printing a leading edge segment of the rotor blade onto the first surface, wherein heat from the printing bonds the leading edge segment to the first surface. The method also includes rotating the rotor blade structure having the leading edge segment attached thereto. A further step includes printing a trailing edge segment of the rotor blade onto the second surface, wherein heat from the printing bonds the trailing edge segment to the second surface. Another step includes securing one or more fiber-reinforced outer skins to the leading and trailing edge segments so as to complete the rotor blade.


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