The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 20, 2020

Filed:

May. 12, 2017
Applicant:

Nio Usa, Inc., San Jose, CA (US);

Inventors:

Austin L. Newman, San Jose, CA (US);

Alexander J. Smith, White Lake, MI (US);

Assignee:

NIO USA, Inc., San Jose, CA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01M 2/22 (2006.01); H01F 7/02 (2006.01); B23K 26/244 (2014.01); B23K 37/04 (2006.01); H01M 2/30 (2006.01); H01M 2/20 (2006.01); B23K 26/22 (2006.01); H01F 7/20 (2006.01); B23K 101/36 (2006.01);
U.S. Cl.
CPC ...
H01M 2/22 (2013.01); B23K 26/22 (2013.01); B23K 26/244 (2015.10); B23K 37/0408 (2013.01); H01F 7/02 (2013.01); H01F 7/0205 (2013.01); H01F 7/20 (2013.01); H01M 2/202 (2013.01); H01M 2/206 (2013.01); H01M 2/30 (2013.01); H01M 2/305 (2013.01); B23K 2101/36 (2018.08); H01M 2220/20 (2013.01);
Abstract

Methods and systems for welding a terminal of a battery cell to corresponding terminal tab or busbar are described using a magnet that causes the terminal and tab/busbar to be placed in physical contact. The terminal of a battery cell is aligned in contact with the tab/busbar by the force of a magnetic field. A welder, e.g., a laser welder, can then generate a laser weld beam to weld the terminal of the battery cell to the tab/busbar. Next, the laser weld beam is narrowed, reducing the first diameter to a smaller second diameter. Without touching the tab/busbar or terminal of the battery (which could affect the welding operation), the magnetic field can cause a force that brings the tab and terminal in contact during welding.


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