The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 13, 2020

Filed:

May. 22, 2019
Applicant:

Markforged, Inc., Watertown, MA (US);

Inventors:

Gregory Thomas Mark, Brookline, MA (US);

Rick Bryan Woodruff, Somerville, MA (US);

Michelle Ling Chao, Somerville, MA (US);

Assignee:

MARKFORGED, INC., Watertown, MA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 64/40 (2017.01); B29C 64/165 (2017.01); B33Y 10/00 (2015.01); B22F 3/11 (2006.01); B29C 64/245 (2017.01); B29C 64/295 (2017.01); B29C 31/04 (2006.01); B29C 64/141 (2017.01); B29C 64/118 (2017.01); B29K 79/00 (2006.01); B29K 25/00 (2006.01); B29C 64/209 (2017.01); B29C 70/16 (2006.01); B22F 3/105 (2006.01);
U.S. Cl.
CPC ...
B29C 64/40 (2017.08); B22F 3/1118 (2013.01); B29C 31/044 (2013.01); B29C 64/118 (2017.08); B29C 64/141 (2017.08); B29C 64/165 (2017.08); B29C 64/245 (2017.08); B29C 64/295 (2017.08); B33Y 10/00 (2014.12); B22F 2003/1058 (2013.01); B29C 64/209 (2017.08); B29C 70/16 (2013.01); B29K 2025/08 (2013.01); B29K 2079/085 (2013.01);
Abstract

According to one aspect, embodiments of the invention provide a method of 3D printing, comprising depositing a model material in successive layers to form a part, the model material being a metal composite including greater than 50% by volume metal powder and less than 50% by volume a first removable binder, depositing the model material in successive layers to form a support structure adjacent the part, depositing a sinterable separation material between a surface of the part and a surface of the support structure, the sinterable separation material formed from 10-40% by volume ceramic powder and greater than 50% by volume a second removable binder, debinding the first removable binder of the model material and the second removable binder of the sinterable separation material, and sintering the part, the support structure, and the sinterable separation material at a temperature profile that sinters the model material and the sinterable separation material.


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