The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 13, 2020

Filed:

Dec. 04, 2015
Applicant:

Ford Global Technologies, Llc, Dearborn, MI (US);

Inventors:

Mohammed Omar Faruque, Ann Arbor, MI (US);

Kevin Pline, Plymouth, MI (US);

Srinivasan Sundararajan, Ann Arbor, MI (US);

James Chih Cheng, Troy, MI (US);

Matthew John Zaluzec, Canton, MI (US);

Fubang Wu, Troy, MI (US);

Assignee:

Ford Global Technologies, LLC, Dearborn, MI (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
B23K 20/00 (2006.01); B23K 20/02 (2006.01); B32B 7/05 (2019.01); B62D 29/00 (2006.01); B62D 25/10 (2006.01); B21D 47/01 (2006.01); B21D 47/04 (2006.01); B23K 20/26 (2006.01);
U.S. Cl.
CPC ...
B23K 20/023 (2013.01); B21D 47/01 (2013.01); B21D 47/04 (2013.01); B23K 20/26 (2013.01); B32B 7/05 (2019.01); B62D 25/105 (2013.01); B62D 29/008 (2013.01); Y10T 428/12347 (2015.01);
Abstract

An expanded laminate and method of forming an expanded laminate are disclosed. In at least one embodiment, the method includes selectively applying a relatively high temperature-resistant material to a surface of a first metal sheet to form a covered portion and an uncovered portion and diffusion bonding the first metal sheet to a second metal sheet at the uncovered portion to form a bonded region and an unbonded region. Pressurized gas may be introduced between the first and second metal sheets to expand the first and second metal sheets in the unbonded region. The metal sheets may be aluminum sheets. The sheets may be positioned in a die having a plurality of cavities such that when the pressurized gas is introduced the sheets expand into the cavities. The diffusion bonding may be performed by applying pressure, for example, using rollers.


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