The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 22, 2020

Filed:

Nov. 09, 2016
Applicant:

The Boeing Company, Chicago, IL (US);

Inventors:

Stephen Christensen, Sammamish, WA (US);

Jonathan H. Gosse, Issaquah, WA (US);

Assignee:

THE BOEING COMPANY, Chicago, IL (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B29C 44/12 (2006.01); B29C 70/40 (2006.01); B29D 99/00 (2010.01); B29C 44/56 (2006.01); B29C 65/72 (2006.01); B32B 1/00 (2006.01); B32B 5/18 (2006.01); B29C 44/18 (2006.01); B29C 65/00 (2006.01); B29C 70/84 (2006.01); B32B 5/20 (2006.01); B29K 83/00 (2006.01); B29K 105/04 (2006.01); B29K 683/00 (2006.01); B29L 31/22 (2006.01); B29L 31/30 (2006.01);
U.S. Cl.
CPC ...
B29C 44/128 (2013.01); B29C 44/18 (2013.01); B29C 44/569 (2013.01); B29C 65/72 (2013.01); B29C 66/301 (2013.01); B29C 70/40 (2013.01); B29C 70/84 (2013.01); B29D 99/0003 (2013.01); B32B 1/00 (2013.01); B32B 5/18 (2013.01); B32B 5/20 (2013.01); B29C 2793/009 (2013.01); B29K 2083/005 (2013.01); B29K 2105/046 (2013.01); B29K 2683/005 (2013.01); B29L 2031/22 (2013.01); B29L 2031/3076 (2013.01); B32B 2266/0214 (2013.01); B32B 2266/08 (2013.01); B32B 2305/022 (2013.01); B32B 2383/00 (2013.01); B32B 2605/18 (2013.01); Y02T 50/43 (2013.01);
Abstract

A method of forming a composite structure including coupling a plurality of components together forming a joint: wherein the plurality of components are oriented to form a radius gap therebetween: forming a filler structure that includes a closed cell foam core that has a porosity within a range defined between about 20 percent and about 40 percent by volume of the closed cell foam core and wherein the closed cell foam core is formed from a silicone-based material. The method also includes positioning the filler structure in the radius gap: and applying at least one of heat or pressure to the plurality of components and the filler structure.


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