The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 15, 2020

Filed:

Feb. 10, 2016
Applicant:

General Electric Company, Schenectady, NY (US);

Inventors:

Donnell Eugene Crear, Simpsonville, SC (US);

Chad Joseph Dulkiewicz, Simpsonville, SC (US);

Archie Lee Swanner, Jr., Easley, SC (US);

Assignee:

General Electric Company, Schenectady, NY (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
B33Y 80/00 (2015.01); B23K 26/14 (2014.01); B33Y 10/00 (2015.01); B33Y 30/00 (2015.01); B23K 26/342 (2014.01); B23K 26/12 (2014.01); B22F 3/105 (2006.01); B23K 103/08 (2006.01); C22C 1/04 (2006.01);
U.S. Cl.
CPC ...
B23K 26/1437 (2015.10); B22F 3/1055 (2013.01); B23K 26/127 (2013.01); B23K 26/342 (2015.10); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); B22F 2003/1056 (2013.01); B22F 2999/00 (2013.01); B23K 2103/08 (2018.08); B33Y 80/00 (2014.12); C22C 1/0433 (2013.01); Y02P 10/295 (2015.11);
Abstract

A metal powder additive manufacturing system and method are disclosed that use increased trace amounts of oxygen to improve physical attributes of an object. The system may include: a processing chamber; a metal powder bed within the processing chamber; a melting element configured to sequentially melt layers of metal powder on the metal powder bed to generate an object; and a control system configured to control a flow of a gas mixture within the processing chamber from a source of inert gas and a source of an oxygen containing material, the gas mixture including the inert gas and oxygen from the oxygen containing material. The method may result in an object having a surface porosity of no greater than approximately 0.1%, and an effective density of greater than approximately 99.9%.


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