The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 14, 2020

Filed:

Dec. 01, 2017
Applicant:

The Boeing Company, Chicago, IL (US);

Inventor:

Geoffrey A. Butler, Seattle, WA (US);

Assignee:

The Boeing Company, Chicago, IL (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B29C 65/00 (2006.01); B32B 3/26 (2006.01); B32B 7/12 (2006.01); B32B 37/06 (2006.01); B32B 37/12 (2006.01); B32B 38/18 (2006.01); B32B 37/18 (2006.01); B29C 70/44 (2006.01); B29C 70/54 (2006.01); B29C 70/00 (2006.01); B32B 37/10 (2006.01); B32B 38/00 (2006.01); B29C 65/48 (2006.01); B29C 65/70 (2006.01); B29C 67/00 (2017.01);
U.S. Cl.
CPC ...
B32B 3/266 (2013.01); B29C 70/00 (2013.01); B29C 70/44 (2013.01); B29C 70/543 (2013.01); B29C 70/545 (2013.01); B32B 7/12 (2013.01); B32B 37/06 (2013.01); B32B 37/1018 (2013.01); B32B 37/12 (2013.01); B32B 37/1207 (2013.01); B32B 37/18 (2013.01); B32B 38/1866 (2013.01); B29C 65/48 (2013.01); B29C 65/4815 (2013.01); B29C 65/70 (2013.01); B29C 66/02 (2013.01); B29C 66/41 (2013.01); B29C 66/45 (2013.01); B29C 66/721 (2013.01); B29C 66/723 (2013.01); B29C 67/0011 (2013.01); B32B 2038/0076 (2013.01); B32B 2305/076 (2013.01); B32B 2305/72 (2013.01); B32B 2309/02 (2013.01); Y10T 156/1002 (2015.01); Y10T 156/1028 (2015.01); Y10T 156/1089 (2015.01); Y10T 156/1092 (2015.01);
Abstract

A method of forming a composite article. One step involves applying adhesive on surfaces of a plurality of sublaminate units, each ply of each sublaminate unit comprising fibers impregnated with resin which has been initially cured to 30% to 50% of full cure. The initially cured sublaminate units are then arranged in a stack, which stack is pressed against a surface of a forming tool. While pressure is being applied, the stack is heated to an intermediate temperature above a glass transition temperature of the resin for a time interval sufficient to intermediately cure the resin to 50% to 70% of full cure to form a composite laminate having a contour defined by the surface of the forming tool. Then the resin is finally cured at a final temperature higher than the intermediate temperature.


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