The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 14, 2020

Filed:

Jan. 08, 2018
Applicant:

Hamilton Sundstrand Corporation, Charlotte, NC (US);

Inventors:

Donald E. Army, Enfield, CT (US);

Diana Giulietti, Weatogue, CT (US);

Alexander Madinger, Hartford, CT (US);

Assignee:

Hamilton Sundstrand Corporation, Charlotte, NC (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B23K 26/342 (2014.01); B22F 3/24 (2006.01); B33Y 10/00 (2015.01); B23P 15/00 (2006.01); F01D 5/04 (2006.01); F04D 29/02 (2006.01); B22F 5/00 (2006.01); F04D 29/22 (2006.01); F04D 29/28 (2006.01); B33Y 40/00 (2020.01); B33Y 80/00 (2015.01); F04D 29/16 (2006.01); B64D 13/06 (2006.01);
U.S. Cl.
CPC ...
B22F 3/24 (2013.01); B22F 5/009 (2013.01); B23P 15/006 (2013.01); B33Y 10/00 (2014.12); B33Y 40/00 (2014.12); B33Y 80/00 (2014.12); F01D 5/048 (2013.01); F04D 29/023 (2013.01); F04D 29/026 (2013.01); F04D 29/162 (2013.01); F04D 29/2222 (2013.01); F04D 29/281 (2013.01); F04D 29/284 (2013.01); B22F 2003/247 (2013.01); B22F 2998/10 (2013.01); B64D 13/06 (2013.01); F05D 2230/00 (2013.01); F05D 2250/193 (2013.01); F05D 2250/29 (2013.01); F05D 2300/6032 (2013.01);
Abstract

A hybrid additive manufacturing process is utilized for creating a shrouded rotor with the shrouded rotor having a hub at a radial center, a shroud at a radial outer side, and vanes extending therebetween. The hybrid additive manufacturing process includes forming the shrouded rotor in stages, with a first stage being formed by depositing material in an axial direction through a first stage of the hub, machining an outer surface of the first stage of the hub to smooth the outer surface, depositing material on the first stage of the hub in a radial direction through a first stage of the vanes and the shroud, and machining all surfaces of the first stage of the vanes and an inner surface of the first stage of the shroud to smooth the surfaces. Subsequent stages of the shrouded rotor are formed similarly to the first stage.


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