The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 07, 2020

Filed:

Feb. 09, 2017
Applicant:

Biax-fiberfilm Corporation, Greenville, WI (US);

Inventors:

Douglas B Brown, Fremont, WI (US);

Jeffrey D Stark, Neenah, WI (US);

Mohammad A. Hassan, Johnson City, TN (US);

Assignee:

Biax-Fiberfilm Corporation, Greenville, WI (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
D04H 1/559 (2012.01); D04H 1/56 (2006.01); D04H 3/02 (2006.01); D01D 5/26 (2006.01); B29C 48/05 (2019.01); B29C 48/00 (2019.01); D04H 1/74 (2006.01); D04H 3/16 (2006.01); D04H 1/407 (2012.01); B29L 7/00 (2006.01);
U.S. Cl.
CPC ...
D04H 1/559 (2013.01); B29C 48/0021 (2019.02); B29C 48/05 (2019.02); D01D 5/26 (2013.01); D04H 1/407 (2013.01); D04H 1/56 (2013.01); D04H 1/74 (2013.01); D04H 3/02 (2013.01); D04H 3/16 (2013.01); B29L 2007/008 (2013.01);
Abstract

A process for forming a high loft, nonwoven web is disclosed. The process includes introducing a single molten polymer to a die having a plurality of nozzles. Emitting the molten polymer through the nozzles to form a plurality of filaments. Using air streams to facilitate movement and drawing of the filaments. Directing the filaments, which are transformed into fibers, towards a pair of heated moving surfaces. The pair of heated moving surfaces forming a convergent passage having an entry and an exit. Depositing the fibers into the entry of the convergent passage and routing the fibers between the pair of heated moving surfaces in a machine direction to form a high loft, non-woven web. The web having a fiber size distribution of from 0 μm to about 15 μm with at least about 25% of the fibers being above 4 μm.


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